Peugeot Partner 1.4i Petrol 2004 Service Repair Manual
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🏷️ Basic Information Identification Make: Peugeot Model: Partner Year: 2004 Engine Type: Petrol Engine Variant: 1.4i 👋 Introduction Market Position Vehicle Segment: Light commercial vehicle (LCV) / Compact MPV Positioning: A practical and versatile vehicle for both commercial and personal use, known for its load-carrying capacity and compact dimensions. Competitive Analysis Competitors: Citroën Berlingo, Renault Kangoo, Ford Transit Connect, Fiat Doblò. Key Features Manual Manual Benefit: Empowers owners to perform maintenance and repairs efficiently, saving time and money by providing factory-level information. Manual Approach: Step-by-step instructions with clear diagrams and illustrations for accurate procedure execution. Key Features Vehicle Vehicle Versatility: Adaptable for various uses, from cargo hauling to family transport, due to its modular design and spacious interior. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Target Audience: Professional Technicians & DIY Mechanics Page Count Estimated Pages: Hundreds of pages (printable) Manual Type Type: Factory Service Repair Manual (FSM) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, assembly, inspection, and repair of all engine components. Engine Electrical: Ignition system, starting system, charging system, sensors, actuators, engine control unit (ECU) diagnostics. Fuel System: Fuel injection system (MPI), fuel pump, injectors, fuel filter, evaporative emission control (EVAP) system. Transmission: Manual transmission (if applicable), clutch system, related components. Brakes: Brake system diagnosis, front and rear brakes, ABS (if equipped), brake fluid. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, wheel alignment. Steering: Steering system components, power steering (if equipped), steering column. Cooling System: Radiator, thermostat, water pump, cooling fan, hoses, coolant specifications. Exhaust System: Exhaust manifold, catalytic converter, muffler, exhaust pipes. Electrical System Body: Lighting system, interior lighting, power windows, central locking, wipers, horn. HVAC: Heating, ventilation, and air conditioning system components and diagnosis. Body And Chassis: Body panels, doors, bumpers, interior trim, chassis components. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication. Repair: Step-by-step repair instructions for all covered systems. Troubleshooting: Diagnostic procedures, symptom-based troubleshooting guides. Disassembly Assembly: Detailed instructions for component removal and installation. Cleaning Reinstalling: Procedures for cleaning parts and reinstalling them correctly. Technical Depth Depth: Comprehensive from basic maintenance to complete rebuilds and advanced diagnostics. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable Zoom Capability: YES (Zoom IN/OUT) Binding Type Binding Type: Digital Download (Printable sections) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code Common: TU3JP (likely variant of the EW/ES series or similar PSA group engine) Engine Configuration: Inline 4-cylinder Displacement: 1360 cc (1.4 Liters) Bore X Stroke: 75 mm x 77 mm (typical for TU3 engine) Compression Ratio: Approximately 9.3:1 to 9.5:1 (typical for TU3JP) Performance Horsepower Ps: Approximately 75 PS (55 kW) @ 5300 rpm Torque Nm: Approximately 110-120 Nm @ 3400 rpm Fuel System Fuel Type: Unleaded Petrol (Gasoline) Fuel Delivery: Multi-Point Fuel Injection (MPI) Ignition System: Electronic Ignition (Distributorless Ignition System - DIS or Coil-on-Plug) Emission Control: Catalytic converter, Lambda sensors (Oxygen sensors), EVAP system. 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission (less common on 1.4i, more likely on 1.6 or diesel models) Features Fluid Type Manual: API GL-5, SAE 75W-80 or 75W-90 Synthetic Gear Oil (Specific Peugeot specification recommended, e.g., PSA B71 2330) Clutch Type: Dry single plate, hydraulically operated diaphragm spring clutch. 📐 Dimensions Exterior Length Mm: Approx. 4110 mm Width Mm: Approx. 1717 mm (excluding mirrors) Height Mm: Approx. 1846 mm Wheelbase Mm: Approx. 2693 mm Weights Curb Weight Kg: Approx. 1150-1250 kg (depending on configuration) Gross Vehicle Weight Kg: Approx. 1800-1900 kg 🛡️ Safety Features Ratings Euro Ncap Rating: Likely 3-star for adult occupant protection (typical for vehicles of this era and segment) Active Features ABS: Optional (Anti-lock Braking System) depending on trim level. Esp: Not typically standard on the 1.4i model of this year. Passive Features Airbags: Driver and front passenger airbags (standard or optional depending on market/trim). Seatbelts: Pre-tensioning seatbelts with force limiters. 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player with basic speaker system. Some models may have steering wheel controls. Driver Assistance Cruise Control: Optional depending on trim level. Connectivity Bluetooth: Not typically standard; may have been an aftermarket addition. 🔧 Maintenance Service Intervals Oil Change Interval: Every 15,000 km or 1 year, whichever comes first (approx. 10,000 miles). Air Filter Replacement: Every 30,000 km or 2 years. Spark Plug Replacement: Every 60,000 km (for standard spark plugs) or potentially longer for iridium/platinum types. Timing Belt Replacement: Approximately every 120,000 km or 5 years (critical component, check specific manual data). Fluid Specifications Engine Oil Specification: ACEA A3/B3 or A3/B4, API SL/CF, SAE 5W-40 or 10W-40 (check manual for exact viscosity and specification). Coolant Specification: Peugeot Citroën (PSA) approved coolant (e.g., PSA S71-7110 or equivalent OAT/HOAT type antifreeze, typically purple or blue). Brake Fluid Specification:...