2004 Toyota Tundra Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Toyota Model: Tundra Year: 2004 Codes Chassis Codes: XK30/XK40 (First Generation) 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, Toyota owners seeking in-depth repair information Competitive Analysis Advantages Over Print: Instant access, searchability, portability across multiple devices, often more cost-effective than printed manuals Key Features Licensing And Source: Officially licensed, derived from OE materials, developed by RepairSurge Access Duration: 1-year access with discounts for renewal 📋 Manual Details Coverage Areas Supported Languages: English Format Digital Format: PDF Download (via web browser access) Manual Type Type: Service and Repair Manual Software Page Count Estimated Page Count: Extensive (typical for factory service manuals, often 1000+ pages across all sections) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine control system, fuel system, exhaust system, transmission (automatic and manual), drivetrain components (rear-wheel drive and 4WD systems) Chassis: Suspension (front and rear), steering system, brake system (including ABS), wheel and tire specifications Electrical: Body electrical systems, charging system, starting system, lighting, instrumentation, audio system, HVAC controls, power accessories, wiring diagrams, diagnostic trouble codes (DTCs) Body And Trim: Body panels, doors, windows, interior trim, exterior trim, bumpers, glass, sunroof Procedures Included Maintenance: Scheduled maintenance intervals, fluid checks and changes, filter replacements, lubrication Repair: Step-by-step repair procedures for all major mechanical, electrical, and chassis components Diagnostics: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble code (DTC) interpretation and resolution Disassembly And Assembly: Detailed instructions for component removal, disassembly, inspection, repair, and reassembly Technical Depth Depth: Comprehensive (covers everything from basic maintenance to complex diagnostic and repair procedures, including engine rebuilding and transmission overhaul) 📊 Manual Specifications File Format Quality And Features: High-resolution, searchable text, printable sections, licensed OE (Original Equipment) material derivative Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Quality: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Options Engine 1: 4.7L V8 (2UZ-FE) Engine 2: 3.4L V6 (5VZ-FE) Performance V8 Horsepower V8: Approx. 245 hp @ 4800 rpm Torque V8: Approx. 315 lb-ft @ 3600 rpm Performance V6 Horsepower V6: Approx. 190 hp @ 4800 rpm Torque V6: Approx. 220 lb-ft @ 3600 rpm Fuel System System Type: Electronic Fuel Injection (EFI) Engine Construction Block Material V8: Aluminum Alloy Block Material V6: Cast Iron Head Material: Aluminum Alloy (both V6 and V8) Timing System Timing Belt Or Chain V8: Timing Chain Timing Belt Or Chain V6: Timing Belt 🔧 Transmission Standard Transmission Type V6: 5-Speed Manual (less common) Optional Transmission Type Auto V6: 4-Speed Automatic (A340F) Type Auto V8: 5-Speed Automatic (340E/340F variant for V8) Drivetrain Drivetrain Options: Rear-Wheel Drive (RWD), 4-Wheel Drive (4WD) with optional locking rear differential Fluid Specifications Automatic Transmission Fluid: Toyota ATF WS (Dexron III/Mercon compatible variants may be listed for earlier versions, but WS is preferred for longevity) Manual Transmission Fluid: GL-4 SAE 75W-90 Gear Oil 📐 Dimensions Exterior Dimensions Wheelbase: Approx. 140.8 inches (3576 mm) Overall Length: Approx. 229.5 inches (5829 mm) Overall Width: Approx. 79.1 inches (2009 mm) Overall Height: Approx. 73.4 inches (1864 mm) Weights Curb Weight: Approx. 4,600 - 5,100 lbs (2087 - 2313 kg) depending on configuration Towing Capacity: Up to 6,500 - 7,000 lbs (2948 - 3175 kg) with appropriate towing package Payload Capacity: Approx. 1,500 - 2,000 lbs (680 - 907 kg) depending on configuration Cargo Bed Length Standard: Approx. 78.8 inches (2002 mm) Bed Width Between Wheelwells: Approx. 50.0 inches (1270 mm) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Five Stars (2004 models) NHTSA Front Impact Passenger: Five Stars (2004 models) IIHS Front Offset Score: Good (2004 models) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available (VSC - Vehicle Stability Control) Passive Features Airbags: Driver and front passenger airbags, optional side curtain airbags Seatbelts: Three-point seatbelts with pretensioners for front occupants 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional premium audio, optional satellite radio preparation Driver Assistance Cruise Control: Standard Connectivity Wiring Diagrams: Comprehensive, detailed wiring diagrams are a key feature of this manual, essential for diagnosing electrical faults. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first, depending on driving conditions and oil type used. Engine Air Filter: Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km) Spark Plugs V8: Approx. 100,000 miles (160,000 km) - Platinum or Iridium tipped Spark Plugs V6: Approx. 60,000 - 100,000 miles (96,000 - 160,000 km) - Platinum tipped Timing Belt V6: Replace every 90,000 miles (144,000 km) or 7 years, whichever comes first. Fluid Specifications Engine Oil V8: SAE 5W-30, API Certified Synthetic Blend or Full Synthetic. Capacity: 9.5 quarts (9.0 L) with filter. Engine Oil V6: SAE 5W-30, API Certified Synthetic Blend or Full Synthetic. Capacity: 6.4 quarts (6.1 L) with filter. Coolant: Toyota Super Long Life Coolant...
Detailed instructions for component removal, disassembly, inspection, repair, and reassembly
Technical Depth
Depth:
Comprehensive (covers everything from basic maintenance to complex diagnostic and repair procedures, including engine rebuilding and transmission overhaul)
Toyota ATF WS (Dexron III/Mercon compatible variants may be listed for earlier versions, but WS is preferred for longevity)
Manual Transmission Fluid:
GL-4 SAE 75W-90 Gear Oil
📐 Dimensions
Exterior Dimensions
Wheelbase:
Approx. 140.8 inches (3576 mm)
Overall Length:
Approx. 229.5 inches (5829 mm)
Overall Width:
Approx. 79.1 inches (2009 mm)
Overall Height:
Approx. 73.4 inches (1864 mm)
Weights
Curb Weight:
Approx. 4,600 - 5,100 lbs (2087 - 2313 kg) depending on configuration
Towing Capacity:
Up to 6,500 - 7,000 lbs (2948 - 3175 kg) with appropriate towing package
Payload Capacity:
Approx. 1,500 - 2,000 lbs (680 - 907 kg) depending on configuration
Cargo
Bed Length Standard:
Approx. 78.8 inches (2002 mm)
Bed Width Between Wheelwells:
Approx. 50.0 inches (1270 mm)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Five Stars (2004 models)
NHTSA Front Impact Passenger:
Five Stars (2004 models)
IIHS Front Offset Score:
Good (2004 models)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available (VSC - Vehicle Stability Control)
Passive Features
Airbags:
Driver and front passenger airbags, optional side curtain airbags
Seatbelts:
Three-point seatbelts with pretensioners for front occupants
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional premium audio, optional satellite radio preparation
Driver Assistance
Cruise Control:
Standard
Connectivity
Wiring Diagrams:
Comprehensive, detailed wiring diagrams are a key feature of this manual, essential for diagnosing electrical faults.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first, depending on driving conditions and oil type used.
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km)
Spark Plugs V8:
Approx. 100,000 miles (160,000 km) - Platinum or Iridium tipped
Spark Plugs V6:
Approx. 60,000 - 100,000 miles (96,000 - 160,000 km) - Platinum tipped
Timing Belt V6:
Replace every 90,000 miles (144,000 km) or 7 years, whichever comes first.
Fluid Specifications
Engine Oil V8:
SAE 5W-30, API Certified Synthetic Blend or Full Synthetic. Capacity: 9.5 quarts (9.0 L) with filter.
Engine Oil V6:
SAE 5W-30, API Certified Synthetic Blend or Full Synthetic. Capacity: 6.4 quarts (6.1 L) with filter.
Coolant:
Toyota Super Long Life Coolant (SLLC) Pink or equivalent (50/50 mix with distilled water). Capacity: Approx. 12.9 quarts (12.2 L) for V8, 10.7 quarts (10.1 L) for V6.
Brake Fluid:
DOT 3 or DOT 4
Power Steering Fluid:
Toyota Genuine Power Steering Fluid or DEXRON III/MERCON ATF
Known Issues
Common Problems:
Rusting frame (particularly rear sections), catalytic converter issues, exhaust manifold cracks (V8), minor interior wear, potential for LCM (Lighting Control Module) issues.
📚 Vehicle History
Brand Heritage
Toyota Truck Legacy:
Toyota has a long-standing reputation for building durable and reliable trucks, dating back to models like the Hilux. The Tundra built upon this reputation in the full-size segment.
Model Evolution
First Generation:
The 2004 Tundra is part of the first generation (2000-2006), which marked Toyota's significant entry into the North American full-size pickup truck market.
Production
Manufacturing Location:
Princeton, Indiana, USA
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
While specific awards for the 2004 model year may vary, the Tundra platform generally received positive reviews for its capability and reliability during its first generation, often competing strongly in its segment.