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Ford Freestyle 2005 2006 2007 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Freestyle Years Covered: 2005, 2006, 2007 Codes Platform: Ford CD3 Platform 👋 Introduction Market Position Segment: Mid-size Crossover SUV. Competitive Analysis Key Competitors: Toyota Highlander, Honda Pilot, Chevrolet Equinox, Ford Edge (later model). Key Features Body Styles: 4-door Crossover SUV. Drivetrain Options: Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD). 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Page Count Total Pages: 4679 Manual Type Type: Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine construction, disassembly, assembly, diagnostics, repair of all internal components, cooling system, lubrication system, fuel delivery system. Engine Electrical: Ignition system, starting and charging systems, engine control module (ECM) diagnostics, sensor testing, wiring diagrams. Transmission: Automatic transmission (AX4N/4F50N) service, repair, disassembly, assembly, diagnostics, fluid specifications. Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, including CV joints, driveshafts, differential service. Suspension: Front and rear suspension components, steering system, wheel alignment procedures, shock absorber and strut replacement. Brakes: Hydraulic brake system, disc brake service (pads, rotors), drum brake service (if applicable), Anti-lock Braking System (ABS) diagnostics and repair, parking brake. Steering: Power steering system, steering gear/rack and pinion service, steering column components. Electrical Chassis: Lighting systems, power windows, power locks, mirrors, wipers, horn, dashboard instrumentation, body control module (BCM). HVAC: Heating, ventilation, and air conditioning system service, refrigerant handling, component replacement, diagnostics. Body Exterior: Body panel removal and installation, door mechanisms, glass replacement, exterior trim, bumpers. Body Interior: Interior trim panel removal and installation, seats, upholstery, headliner, dashboard assembly. Safety Systems: Airbag system diagnostics and service, seatbelt mechanisms. Diagnostics: On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), scan tool usage, troubleshooting charts. Procedures Included Maintenance: Routine maintenance, fluid changes, filter replacements, spark plug replacement, belt replacement. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting. Repair: Step-by-step repair instructions for all major components and systems. Removal Installation: Detailed procedures for removing and installing virtually every component on the vehicle. Disassembly Assembly: Comprehensive breakdown and reassembly instructions for components. Adjustments: Calibration and adjustment procedures for various systems (e.g., parking brake, clutch, headlights). Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and specifications. 📊 Manual Specifications File Format PDF Quality: High-resolution, ensuring clear text and images for readability and printing. Print Quality Printable: Yes, all pages are printable for workshop use. Binding Type Binding: Not Applicable (Digital PDF) Paper Type Paper Type: Not Applicable (Digital PDF) Compatibility Operating Systems: Compatible with Windows, macOS, and Linux operating systems. Requirements Software Requirement: Adobe Reader (or compatible PDF viewer). ⚙️ Engine Specifications Primary Engine Engine Type: 3.0L Duratec 30 V6 Engine Code: AJ30 / AJ35 (depending on year/market variations) Performance Horsepower: Approximately 203-203 hp @ 6000 rpm Torque: Approximately 207-217 lb-ft @ 4750-5000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multi-port Fuel Injection (SMPI). Engine Internals Bore X Stroke: 89.0 mm x 79.5 mm Compression Ratio: 9.7:1 Valve Train: DOHC, 4 valves per cylinder, Variable Intake Timing (VVT). 🔧 Transmission Standard Type: 6-speed Manual Transmission (MTX-75) - Less Common Optional Type: 4-speed Automatic Transmission (AX4N / 4F50N) Features AWD Integration: Intelligent AWD system seamlessly distributes torque to all wheels when needed. Fluid Specifications Automatic Transmission Fluid: Mercon V (check specific owner's manual for exact fill) 📐 Dimensions Exterior Length: Approx. 190.9 inches Width: Approx. 72.4 inches Height: Approx. 67.1 inches Wheelbase: Approx. 108.4 inches Weights Curb Weight FWD: Approx. 3,847 lbs Curb Weight AWD: Approx. 4,000 lbs Cargo Cargo Volume Behind 3Rd Row: Not Applicable (3-row seating not available in this model) Cargo Volume Behind 2Nd Row: Approx. 40.8 cubic feet Max Cargo Volume: Approx. 83.4 cubic feet 🛡️ Safety Features Ratings NHTSA Front Impact: 5-star (driver and passenger) for 2005 model year. NHTSA Side Impact: 5-star (front and rear passengers) for 2005 model year. Active Features ABS: Standard Anti-lock Braking System (ABS). Traction Control: Standard Traction Control System (TCS). Passive Features Airbags: Front dual-stage airbags, front side-impact airbags, available curtain airbags (depending on trim). Seatbelts: 3-point seatbelts with pretensioners and load limiters. 💡 Technology Features Infotainment Audio System: Optional premium audio systems with CD player, AM/FM radio; optional SiriusXM satellite radio. Driver Assistance Cruise Control: Standard cruise control. Connectivity Power Outlets: 12V auxiliary power outlets. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months, whichever comes first (under normal driving conditions). Engine Coolant Flush: Refer to manual for specific mileage/time interval, typically every 30,000-50,000 miles or 2-3 years. Transmission Fluid Change: Refer to manual for specific mileage/time interval, typically every 50,000-100,000 miles. Crucial for longevity. Fluid Specifications Engine Oil Type: SAE 5W-20 (check owner's manual for specific recommendations and API service rating). Engine Oil Capacity: Approx. 6.0 quarts (with filter change). Coolant Type: Ford...
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Ford Freestyle 2005 2006 2007 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Freestyle
Years Covered:
2005, 2006, 2007
Codes
Platform:
Ford CD3 Platform
👋 Introduction
Market Position
Segment:
Mid-size Crossover SUV.
Competitive Analysis
Key Competitors:
Toyota Highlander, Honda Pilot, Chevrolet Equinox, Ford Edge (later model).
Key Features
Body Styles:
4-door Crossover SUV.
Drivetrain Options:
Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD).
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Page Count
Total Pages:
4679
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine construction, disassembly, assembly, diagnostics, repair of all internal components, cooling system, lubrication system, fuel delivery system.
Engine Electrical:
Ignition system, starting and charging systems, engine control module (ECM) diagnostics, sensor testing, wiring diagrams.
Transmission:
Automatic transmission (AX4N/4F50N) service, repair, disassembly, assembly, diagnostics, fluid specifications.
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, including CV joints, driveshafts, differential service.
Suspension:
Front and rear suspension components, steering system, wheel alignment procedures, shock absorber and strut replacement.
Brakes:
Hydraulic brake system, disc brake service (pads, rotors), drum brake service (if applicable), Anti-lock Braking System (ABS) diagnostics and repair, parking brake.
Steering:
Power steering system, steering gear/rack and pinion service, steering column components.
Electrical Chassis:
Lighting systems, power windows, power locks, mirrors, wipers, horn, dashboard instrumentation, body control module (BCM).
HVAC:
Heating, ventilation, and air conditioning system service, refrigerant handling, component replacement, diagnostics.
Body Exterior:
Body panel removal and installation, door mechanisms, glass replacement, exterior trim, bumpers.
Body Interior:
Interior trim panel removal and installation, seats, upholstery, headliner, dashboard assembly.
Safety Systems:
Airbag system diagnostics and service, seatbelt mechanisms.
Diagnostics:
On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), scan tool usage, troubleshooting charts.
Procedures Included
Maintenance:
Routine maintenance, fluid changes, filter replacements, spark plug replacement, belt replacement.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting.
Repair:
Step-by-step repair instructions for all major components and systems.
Removal Installation:
Detailed procedures for removing and installing virtually every component on the vehicle.
Disassembly Assembly:
Comprehensive breakdown and reassembly instructions for components.
Adjustments:
Calibration and adjustment procedures for various systems (e.g., parking brake, clutch, headlights).
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and specifications.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, ensuring clear text and images for readability and printing.
Print Quality
Printable:
Yes, all pages are printable for workshop use.
Binding Type
Binding:
Not Applicable (Digital PDF)
Paper Type
Paper Type:
Not Applicable (Digital PDF)
Compatibility
Operating Systems:
Compatible with Windows, macOS, and Linux operating systems.
Requirements
Software Requirement:
Adobe Reader (or compatible PDF viewer).
⚙️ Engine Specifications
Primary Engine
Engine Type:
3.0L Duratec 30 V6
Engine Code:
AJ30 / AJ35 (depending on year/market variations)
Performance
Horsepower:
Approximately 203-203 hp @ 6000 rpm
Torque:
Approximately 207-217 lb-ft @ 4750-5000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Sequential Multi-port Fuel Injection (SMPI).
Engine Internals
Bore X Stroke:
89.0 mm x 79.5 mm
Compression Ratio:
9.7:1
Valve Train:
DOHC, 4 valves per cylinder, Variable Intake Timing (VVT).
🔧 Transmission
Standard
Type:
6-speed Manual Transmission (MTX-75) - Less Common
Optional
Type:
4-speed Automatic Transmission (AX4N / 4F50N)
Features
AWD Integration:
Intelligent AWD system seamlessly distributes torque to all wheels when needed.
Fluid Specifications
Automatic Transmission Fluid:
Mercon V (check specific owner's manual for exact fill)
📐 Dimensions
Exterior
Length:
Approx. 190.9 inches
Width:
Approx. 72.4 inches
Height:
Approx. 67.1 inches
Wheelbase:
Approx. 108.4 inches
Weights
Curb Weight FWD:
Approx. 3,847 lbs
Curb Weight AWD:
Approx. 4,000 lbs
Cargo
Cargo Volume Behind 3Rd Row:
Not Applicable (3-row seating not available in this model)
Cargo Volume Behind 2Nd Row:
Approx. 40.8 cubic feet
Max Cargo Volume:
Approx. 83.4 cubic feet
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-star (driver and passenger) for 2005 model year.
NHTSA Side Impact:
5-star (front and rear passengers) for 2005 model year.
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Standard Traction Control System (TCS).
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags, available curtain airbags (depending on trim).
Seatbelts:
3-point seatbelts with pretensioners and load limiters.
💡 Technology Features
Infotainment
Audio System:
Optional premium audio systems with CD player, AM/FM radio; optional SiriusXM satellite radio.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Power Outlets:
12V auxiliary power outlets.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (under normal driving conditions).
Engine Coolant Flush:
Refer to manual for specific mileage/time interval, typically every 30,000-50,000 miles or 2-3 years.
Transmission Fluid Change:
Refer to manual for specific mileage/time interval, typically every 50,000-100,000 miles. Crucial for longevity.
Fluid Specifications
Engine Oil Type:
SAE 5W-20 (check owner's manual for specific recommendations and API service rating).
Engine Oil Capacity:
Approx. 6.0 quarts (with filter change).
Coolant Type:
Ford Premium Engine Coolant (Green or Gold, depending on original fill).
Known Issues
Common Problems:
CV axle wear, transmission solenoid issues, potential for engine oil leaks from valve covers, rear trailing arm bushings, HVAC blower motor resistor failure.
📚 Vehicle History
Brand Heritage
Manufacturer:
Ford Motor Company.
Model Evolution
Introduction:
Introduced for the 2005 model year as a new crossover SUV.
Platform Sharing:
Shared its platform (CD3) with the Mazda 6 and Ford Fusion.
Production
Production Plant:
Chicago Assembly Plant, Illinois, USA.
Production Run:
2005-2007.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Achieved top safety ratings from NHTSA for the 2005 model year.
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