🏷️ Basic Information Identification Make: Chrysler Model: Town & Country Model Variants Covered: • Dodge Caravan • Dodge Grand Caravan • Chrysler Voyager • Chrysler Grand Voyager • Chrysler Caravan Generation Model Years Covered: 2005, 2006, 2007 Codes Platform Code: NS (3rd Generation) 👋 Introduction Market Position Positioning: Essential DIY and professional service resource for the Chrysler/Dodge minivan platform of the mid-2000s. Competitive Analysis Advantage: Identical content to physical dealership manuals, providing a cost-effective and immediately accessible alternative. Key Features Feature 1: Instant download for immediate access. Feature 2: Comprehensive coverage across multiple related models. Feature 3: Detailed step-by-step instructions with visual aids. Feature 4: Extensive troubleshooting section. 📋 Manual Details Coverage Areas Primary Focus: Maintenance, Troubleshooting, and Repair Page Count Total Pages: 2306 Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnostics, timing, lubrication, cooling, fuel delivery, emissions control Transmission: Automatic Transmission servicing, diagnostics, and repair Brakes: Hydraulic system, ABS, parking brake, disc/drum components Electrical System: All wiring diagrams, fuses, relays, lighting, power accessories, starting and charging systems Chassis: Frame, body mounting, structural components Suspension: Front and rear suspension components, alignment, steering linkage Steering: Power steering system, steering column, wheel alignment Heating And Cooling: HVAC system, climate control, refrigerant, heater core, A/C compressor Fuel Systems: Fuel tank, pump, lines, injectors, evaporative emissions Lubrication System: Oil pump, filter, oil passages, oil capacity Wheels And Tires: Tire pressure, rotation, wheel balancing, bolt patterns Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Troubleshooting: Diagnostic procedures for common and complex issues, symptom-based troubleshooting guides Repair: Step-by-step instructions for disassembly, component replacement, and reassembly of all major systems Overhaul: Engine and transmission overhaul procedures Technical Depth Depth: Comprehensive: Covers everything from basic fluid checks to complete engine rebuilds and complex electrical diagnostics Visual Aids: Includes numerous pictures, illustrations, and detailed diagrams Diagnostic Tools: Mentions necessary diagnostic tools and procedures, though specific scan tool PIDs/codes may require additional resources. 📊 Manual Specifications File Format Compatibility: Universal PDF compatibility with most computers and devices Print Quality Quality: High-resolution, suitable for printing individual pages or the entire manual Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1: 2.4L I4 (4-cylinder) DOHC 16-Valve (MPI) Engine 2: 3.3L V6 OHV Flex Fuel Engine 3: 3.8L V6 Gasoline (SMPI) Engine 4: 3.3L V6 OHV Gasoline Engine 5: 2.8L I4 Turbo Diesel Engine 6: 2.5L I4 16-Valve Turbo Diesel Performance Horsepower Range: Approx. 150 HP (2.4L I4) to 205 HP (3.8L V6) Torque Range: Approx. 165 lb-ft (2.4L I4) to 235 lb-ft (3.8L V6) Fuel System Injection Type: Multi-point Fuel Injection (MPI) / Sequential Multi-point Fuel Injection (SMPI) for gasoline engines; Common Rail Diesel Injection (CRDI) for diesel variants. 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transaxle (41TE, 42LE variations) Optional Optional Transmissions: N/A for this generation, predominantly automatic Features Transmission Features: Electronically controlled, designed for minivan applications; manual describes diagnostics and repair for various internal components and valve body issues. 📐 Dimensions Exterior Body Style: Minivan Wheelbase: Approx. 119.2 inches (3028 mm) Weights Curb Weight: Approx. 4,000 - 4,500 lbs (1814 - 2041 kg) depending on engine and configuration 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (for driver and passenger) in 2005-2007 models. NHTSA Side Impact: 5-Star (for front and rear passengers) in 2005-2007 models. IIHS Side Impact: Good (for models equipped with side airbags) Active Features Active Safety: Anti-lock Braking System (ABS), Traction Control (TCS), Electronic Stability Control (ESC) available on some trims/options. Passive Features Passive Safety: Front airbags, available front and rear side curtain airbags, crumple zones, energy-absorbing steering column. 💡 Technology Features Infotainment Infotainment System: Optional DVD Entertainment System, AM/FM/CD/MP3 audio systems, Sirius satellite radio. Driver Assistance Driver Assistance Features: Rear parking assist (ParkSense) available on some models. Connectivity Connectivity Features: Optional Uconnect hands-free communication system (depending on trim and option packages). 🔧 Maintenance Service Intervals Oil Change Interval: Typically 3,000-7,500 miles (4,800-12,000 km) or every 6-12 months, depending on oil type and driving conditions. Consult manual for specific recommendations. Transmission Fluid Interval: Recommended inspection every 30,000 miles (48,000 km), fluid and filter change typically around 60,000-100,000 miles (96,000-160,000 km) or as per severe service schedule. Refer to manual. Spark Plug Interval: Varies by engine; typically 60,000-100,000 miles (96,000-160,000 km) for modern iridium/platinum plugs. Consult manual. Fluid Specifications Engine Oil Specification: SAE 5W-20 or SAE 5W-30 API Certified (check owner's manual/oil cap for exact spec based on engine and temperature). Transmission Fluid Specification: ATF+4 (Mopar Automatic Transmission Fluid Type 9602). Coolant Specification: Chrysler OAT (Organic Additive Technology) Coolant - typically Mopar OAT or equivalent HOAT coolant, usually pink or orange. Known Issues Common Issue 1: Transmission issues (torque converter shudder, solenoid failures) are relatively common on higher...
Electronically controlled, designed for minivan applications; manual describes diagnostics and repair for various internal components and valve body issues.
📐 Dimensions
Exterior
Body Style:
Minivan
Wheelbase:
Approx. 119.2 inches (3028 mm)
Weights
Curb Weight:
Approx. 4,000 - 4,500 lbs (1814 - 2041 kg) depending on engine and configuration
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for driver and passenger) in 2005-2007 models.
NHTSA Side Impact:
5-Star (for front and rear passengers) in 2005-2007 models.
IIHS Side Impact:
Good (for models equipped with side airbags)
Active Features
Active Safety:
Anti-lock Braking System (ABS), Traction Control (TCS), Electronic Stability Control (ESC) available on some trims/options.
Passive Features
Passive Safety:
Front airbags, available front and rear side curtain airbags, crumple zones, energy-absorbing steering column.
💡 Technology Features
Infotainment
Infotainment System:
Optional DVD Entertainment System, AM/FM/CD/MP3 audio systems, Sirius satellite radio.
Driver Assistance
Driver Assistance Features:
Rear parking assist (ParkSense) available on some models.
Connectivity
Connectivity Features:
Optional Uconnect hands-free communication system (depending on trim and option packages).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000-7,500 miles (4,800-12,000 km) or every 6-12 months, depending on oil type and driving conditions. Consult manual for specific recommendations.
Transmission Fluid Interval:
Recommended inspection every 30,000 miles (48,000 km), fluid and filter change typically around 60,000-100,000 miles (96,000-160,000 km) or as per severe service schedule. Refer to manual.
Spark Plug Interval:
Varies by engine; typically 60,000-100,000 miles (96,000-160,000 km) for modern iridium/platinum plugs. Consult manual.
Fluid Specifications
Engine Oil Specification:
SAE 5W-20 or SAE 5W-30 API Certified (check owner's manual/oil cap for exact spec based on engine and temperature).
Transmission Fluid Specification:
ATF+4 (Mopar Automatic Transmission Fluid Type 9602).
Coolant Specification:
Chrysler OAT (Organic Additive Technology) Coolant - typically Mopar OAT or equivalent HOAT coolant, usually pink or orange.
Known Issues
Common Issue 1:
Transmission issues (torque converter shudder, solenoid failures) are relatively common on higher mileage examples.
Common Issue 2:
Power door lock actuators and sliding door mechanisms can be prone to failure.
Common Issue 3:
Climate control blend door actuators can fail, leading to incorrect air temperature.
Common Issue 4:
Some models experienced oil cooler line leaks or failures.
📚 Vehicle History
Brand Heritage
Brand Focus:
Chrysler has a long history of producing family-oriented vehicles, particularly minivans, establishing the segment in the 1980s.
Model Evolution
Generation Context:
This 2005-2007 period represents the third generation (NS) of the Chrysler minivan platform, a significant redesign featuring updated styling, interior, and powertrain options.
Production
Manufacturing Location:
Windsor, Ontario, Canada; St. Louis, Missouri, USA (specific plant may vary by year/model).
🏆 Awards & Recognition
Recognitions
Jd Power Ratings:
Varies by year and specific model, generally mid-range for the segment during its production run.