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2005-2007 Suzuki KING QUAD 700 Service Repair Manual

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Basic Information Identification Make: Suzuki Model: King Quad 700 Model Short Name: King Quad 700 Codes Vin Prefix Approximation: JS1 Generation Generation Identifier: First Generation (LT-V700F) Introduction Market Position Atv Segment: High-performance, utility-focused All-Terrain Vehicle (ATV) Target Audience: Enthusiasts, recreational riders, agricultural users, trail riders. Competitive Analysis Key Competitors Era: Yamaha Grizzly 660, Polaris Sportsman 700, Can-Am Outlander 800. Key Features Engine Architecture: SOHC 4-valve liquid-cooled V-twin engine, known for its torque and power delivery. Drive System: Torque-sensing automatic transmission (CVT) with selectable 2WD/4WD modes and locking front differential. Suspension: Independent front and rear suspension for superior ride comfort and off-road capability. Braking System: Hydraulically operated disc brakes on all wheels. Manual Details Coverage Areas Primary Coverage Years: 2005, 2006, 2007 Specific Models Covered: LT-V700F Page Count Estimated Page Count: Extensive (typical for full service manuals, estimated 500-800+ pages) Manual Type Manual Type: Service and Repair Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac Reader Requirement: Adobe PDF Reader Manual Coverage Systems Covered Engine Mechanical: Full engine overhaul, disassembly, assembly, component inspection, timing procedures, valve adjustment. Fuel System Fi: Fuel injection system diagnosis, fuel pump, injectors, throttle body, sensors (TPS, MAP, IAT, O2), ECU troubleshooting. Drive Train: Front differential, rear differential, driveshafts, CV joints, clutch (wet multi-plate), gearshift mechanism. Electrical System: Battery, charging system (stator, regulator/rectifier), ignition system, starter motor, lighting, switches, fuses, relays. Chassis Suspension Steering: Front and rear suspension components, shock absorbers, steering system, tie rods, wheel bearings. Brakes: Hydraulic brake system diagnosis, brake fluid, master cylinders, calipers, brake pads, brake lines, parking brake. Bodywork Frame: Body panels, frame inspection, mounting points, seats, handlebars, racks. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, lubrication points. Troubleshooting: Diagnostic procedures for common faults, symptom-based troubleshooting guides. Repair Rebuild: Detailed step-by-step instructions for component removal, repair, and reinstallation. Wiring Diagrams: Comprehensive electrical wiring schematics for all systems. Technical Depth Diagnostic Capability: Advanced diagnostic procedures for fuel injection, ignition, and electrical systems, including sensor data interpretation. Rebuild Specifications: Detailed torque specifications, clearances, and measurements for engine and drivetrain components. Maintenance Scheduling: Recommended maintenance intervals for various service tasks. Manual Specifications File Format PDF Quality: High-resolution, searchable text for ease of use. Print Quality Printability: Printable pages for physical reference. Binding Type Binding Type Digital: N/A (Digital PDF) Paper Type Paper Type Digital: N/A (Digital PDF) Engine Specifications Primary Engine Engine Type: 4-stroke, 8-valve, SOHC, V-twin, liquid-cooled Displacement: 695 cc (42.4 cu. in.) Bore X Stroke: 72.0 mm x 85.0 mm (2.83 in. x 3.35 in.) Compression Ratio: 9.3:1 Performance Horsepower Estimated: Approximately 45-50 HP (varies slightly by source/testing) Torque Estimated: Approximately 40-45 lb-ft (varies slightly by source/testing) Fuel System Fuel Delivery: Fuel Injection (Suzuki's digital fuel injection system) Fuel Type: Unleaded gasoline, 87 octane or higher Idle Speed: Refer to manual for specific RPM specification (typically around 1200-1400 RPM) Ignition Ignition System: Electronic ignition (CDI) Cooling System Cooling Method: Liquid-cooled Coolant Capacity: Approximately 1.6 L (1.7 US qt) Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive Modes: Selectable 2WD/4WD, Locking Front Differential Features Transmission Fluid Type: Suzuki recommends specific Suzuki CVT Fluid or equivalent (refer to manual for exact specification/part number) Transmission Fluid Capacity: Approximately 0.7 L (0.74 US qt) for transmission unit. Dimensions Exterior Overall Length: Approximately 2,160 mm (85.0 in.) Overall Width: Approximately 1,170 mm (46.1 in.) Overall Height: Approximately 1,235 mm (48.6 in.) Weights Dry Weight: Approximately 261 kg (575 lbs) Curb Weight: Approximately 278 kg (613 lbs) (with fluids) Towing Capacity: Typically rated for 1,000 lbs (454 kg) (check local regulations and manual for exact specs) Rack Capacity Front: Approximately 45 kg (99 lbs) Rack Capacity Rear: Approximately 85 kg (187 lbs) Wheels Tires Front Tire Size: AT25x8-12 Rear Tire Size: AT25x10-12 Wheel Bolt Pattern: 5 x 114.3 mm (refer to manual for exact details) Safety Features Ratings Atv Safety Standards: Complies with ANSI/SVIA 1-2003 standards for ATVs. Active Features Braking System Type: Dual hydraulic disc front, single hydraulic disc rear. Parking Brake: Mechanical parking brake integrated into rear brake caliper. Passive Features Lighting: Halogen headlights, LED taillight. Instrumentation: Digital multi-function display with speed, odometer, trip meter, fuel gauge, 4WD indicator, etc. Technology Features Infotainment Infotainment System: N/A (Basic analog/digital instrumentation common for this era of ATV) Driver Assistance Traction Control: N/A (Locking front differential serves as a form of traction management) Connectivity Connectivity Features: N/A Maintenance Service Intervals Engine Oil Change: Every 100 hours or annually (whichever comes first). Air Filter Cleaning: Every 50 hours or monthly, inspect more frequently in dusty conditions. Spark Plug Inspection: Every 100 hours or annually. Fluid Specifications Engine Oil Type: SAE 10W-40 API SG or higher (Suzuki recommends genuine Suzuki 4-stroke oil or equivalent). Engine Oil Capacity: Approximately 2.6 L (2.7 US qt) with filter...
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2005-2007 Suzuki KING QUAD 700 Service Repair Manual2005-2007 Suzuki KING QUAD 700 Service Repair Manual2005-2007 Suzuki KING QUAD 700 Service Repair Manual2005-2007 Suzuki KING QUAD 700 Service Repair Manual
Basic Information
Identification
Make: Suzuki
Model: King Quad 700
Model Short Name: King Quad 700
Codes
Vin Prefix Approximation: JS1
Generation
Generation Identifier: First Generation (LT-V700F)
Introduction
Market Position
Atv Segment: High-performance, utility-focused All-Terrain Vehicle (ATV)
Target Audience: Enthusiasts, recreational riders, agricultural users, trail riders.
Competitive Analysis
Key Competitors Era: Yamaha Grizzly 660, Polaris Sportsman 700, Can-Am Outlander 800.
Key Features
Engine Architecture: SOHC 4-valve liquid-cooled V-twin engine, known for its torque and power delivery.
Drive System: Torque-sensing automatic transmission (CVT) with selectable 2WD/4WD modes and locking front differential.
Suspension: Independent front and rear suspension for superior ride comfort and off-road capability.
Braking System: Hydraulically operated disc brakes on all wheels.
Manual Details
Coverage Areas
Primary Coverage Years: 2005, 2006, 2007
Specific Models Covered: LT-V700F
Page Count
Estimated Page Count: Extensive (typical for full service manuals, estimated 500-800+ pages)
Manual Type
Manual Type: Service and Repair Manual
Language
Language: English
Format
File Format: PDF
Compatibility: All Versions of Windows & Mac
Reader Requirement: Adobe PDF Reader
Manual Coverage
Systems Covered
Engine Mechanical: Full engine overhaul, disassembly, assembly, component inspection, timing procedures, valve adjustment.
Fuel System Fi: Fuel injection system diagnosis, fuel pump, injectors, throttle body, sensors (TPS, MAP, IAT, O2), ECU troubleshooting.
Drive Train: Front differential, rear differential, driveshafts, CV joints, clutch (wet multi-plate), gearshift mechanism.
Electrical System: Battery, charging system (stator, regulator/rectifier), ignition system, starter motor, lighting, switches, fuses, relays.
Chassis Suspension Steering: Front and rear suspension components, shock absorbers, steering system, tie rods, wheel bearings.
Brakes: Hydraulic brake system diagnosis, brake fluid, master cylinders, calipers, brake pads, brake lines, parking brake.
Bodywork Frame: Body panels, frame inspection, mounting points, seats, handlebars, racks.
Procedures Included
Routine Maintenance: Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, lubrication points.
Troubleshooting: Diagnostic procedures for common faults, symptom-based troubleshooting guides.
Repair Rebuild: Detailed step-by-step instructions for component removal, repair, and reinstallation.
Wiring Diagrams: Comprehensive electrical wiring schematics for all systems.
Technical Depth
Diagnostic Capability: Advanced diagnostic procedures for fuel injection, ignition, and electrical systems, including sensor data interpretation.
Rebuild Specifications: Detailed torque specifications, clearances, and measurements for engine and drivetrain components.
Maintenance Scheduling: Recommended maintenance intervals for various service tasks.
Manual Specifications
File Format
PDF Quality: High-resolution, searchable text for ease of use.
Print Quality
Printability: Printable pages for physical reference.
Binding Type
Binding Type Digital: N/A (Digital PDF)
Paper Type
Paper Type Digital: N/A (Digital PDF)
Engine Specifications
Primary Engine
Engine Type: 4-stroke, 8-valve, SOHC, V-twin, liquid-cooled
Displacement: 695 cc (42.4 cu. in.)
Bore X Stroke: 72.0 mm x 85.0 mm (2.83 in. x 3.35 in.)
Compression Ratio: 9.3:1
Performance
Horsepower Estimated: Approximately 45-50 HP (varies slightly by source/testing)
Torque Estimated: Approximately 40-45 lb-ft (varies slightly by source/testing)
Fuel System
Fuel Delivery: Fuel Injection (Suzuki's digital fuel injection system)
Fuel Type: Unleaded gasoline, 87 octane or higher
Idle Speed: Refer to manual for specific RPM specification (typically around 1200-1400 RPM)
Ignition
Ignition System: Electronic ignition (CDI)
Cooling System
Cooling Method: Liquid-cooled
Coolant Capacity: Approximately 1.6 L (1.7 US qt)
Transmission
Standard
Transmission Type: Automatic (CVT - Continuously Variable Transmission)
Drive Modes: Selectable 2WD/4WD, Locking Front Differential
Features
Transmission Fluid Type: Suzuki recommends specific Suzuki CVT Fluid or equivalent (refer to manual for exact specification/part number)
Transmission Fluid Capacity: Approximately 0.7 L (0.74 US qt) for transmission unit.
Dimensions
Exterior
Overall Length: Approximately 2,160 mm (85.0 in.)
Overall Width: Approximately 1,170 mm (46.1 in.)
Overall Height: Approximately 1,235 mm (48.6 in.)
Weights
Dry Weight: Approximately 261 kg (575 lbs)
Curb Weight: Approximately 278 kg (613 lbs) (with fluids)
Towing Capacity: Typically rated for 1,000 lbs (454 kg) (check local regulations and manual for exact specs)
Rack Capacity Front: Approximately 45 kg (99 lbs)
Rack Capacity Rear: Approximately 85 kg (187 lbs)
Wheels Tires
Front Tire Size: AT25x8-12
Rear Tire Size: AT25x10-12
Wheel Bolt Pattern: 5 x 114.3 mm (refer to manual for exact details)
Safety Features
Ratings
Atv Safety Standards: Complies with ANSI/SVIA 1-2003 standards for ATVs.
Active Features
Braking System Type: Dual hydraulic disc front, single hydraulic disc rear.
Parking Brake: Mechanical parking brake integrated into rear brake caliper.
Passive Features
Lighting: Halogen headlights, LED taillight.
Instrumentation: Digital multi-function display with speed, odometer, trip meter, fuel gauge, 4WD indicator, etc.
Technology Features
Infotainment
Infotainment System: N/A (Basic analog/digital instrumentation common for this era of ATV)
Driver Assistance
Traction Control: N/A (Locking front differential serves as a form of traction management)
Connectivity
Connectivity Features: N/A
Maintenance
Service Intervals
Engine Oil Change: Every 100 hours or annually (whichever comes first).
Air Filter Cleaning: Every 50 hours or monthly, inspect more frequently in dusty conditions.
Spark Plug Inspection: Every 100 hours or annually.
Fluid Specifications
Engine Oil Type: SAE 10W-40 API SG or higher (Suzuki recommends genuine Suzuki 4-stroke oil or equivalent).
Engine Oil Capacity: Approximately 2.6 L (2.7 US qt) with filter change.
Coolant Type: Ethylene glycol-based antifreeze and water mixture (50/50 ratio).
Brake Fluid Type: DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items: CVT belt, wheel bearings, tie rod ends, brake pads, suspension bushings.
Fuel System Considerations: Occasional issues with fuel pump or injector clogging if fuel quality is poor or stored for extended periods.
Electrical System Notes: Ensure battery terminals are clean and tight; regulator/rectifier can be a point of failure on older units.
Vehicle History
Brand Heritage
Suzuki Atv Legacy: Suzuki has a long history in powersports, known for reliable and performance-oriented ATVs.
Model Evolution
King Quad Introduction: The King Quad line was established as Suzuki's flagship ATV offering powerful engine options and advanced features.
Lt V700F Development: The LT-V700F represented a significant step up in performance and technology for Suzuki's ATV lineup at the time of its release.
Production
Manufacturing Location: Typically manufactured in Japan or through Suzuki's global manufacturing network.
Awards & Recognition
Recognitions
Industry Reputation: The King Quad 700 was generally well-received for its power, torque, and robust utility features, often praised for its V-twin engine.
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