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Chevrolet Corvette 2005-2009 Service Repair Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Corvette Generation: C6 Model Years: 2005-2009 👋 Introduction Market Position Position: Performance sports car, targeting enthusiasts and those seeking a premium driving experience Competitive Analysis Competitors: Porsche 911, Jaguar XK, Aston Martin V8 Vantage, BMW M series, Mercedes-Benz AMG models Key Features Chassis: Hydroformed steel frame construction for rigidity and weight savings Design: C6 generation marked a significant evolution with a cleaner, more modern aesthetic compared to C5, featuring exposed headlights and improved aerodynamics Value Proposition Manual Value: Provides dealer-level diagnostic and repair information, empowering owners and independent mechanics to maintain and repair the vehicle cost-effectively. 📋 Manual Details Coverage Areas Coverage: Complete service and repair for 2005-2009 Chevrolet Corvette Page Count Page Count: Estimated 2000+ pages (typical for comprehensive dealer service manuals of this era) Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Cooling System, Lubrication System, Intake & Exhaust Systems, Ignition System, Starting & Charging Systems, Automatic Transmission, Manual Transmission, Clutch Drivetrain: Driveshaft, Differential, Axles, Suspension (Front & Rear), Steering System (Column & Power Steering), Wheels & Tires Brakes: Brake Control, Brake System (Front & Rear), Parking Brake System Chassis & Body: Chassis, Body Structure, Exterior & Interior Trim, Doors, Hood, Glass, Mirrors Electrical & Electronics: Instrument Panel, Lighting, Wipers & Washers, Horn, Power Accessories, Climate Control (Air Conditioning), Restraint Systems (SRS), Seat Belts, Cruise Control, Engine Immobilizer, Meter/Audio/Visual Systems, Multiplex/CAN Communication Systems, Wiring Diagrams Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), electrical system diagnosis Repair: Component disassembly and reassembly, system repairs, adjustments Specifications: Torque specifications, clearances, fluid capacities, electrical values Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds; detailed diagnostic and electrical troubleshooting 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing all pages Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Compatibility Compatibility: Windows, Mac, Linux (with WinZip and Adobe PDF Reader) Usability Searchable: Likely searchable text within PDF Printable: Yes, all pages are printable ⚙️ Engine Specifications Primary Engine Engine Family: LS V8 Engine Variant 2005 2007 Engine Code: LS2 Displacement: 6.0L (364 cu in) Horsepower: 400 hp @ 5200 rpm Torque: 400 lb-ft @ 4400 rpm Engine Variant 2008 2009 Engine Code: LS3 Displacement: 6.2L (376 cu in) Horsepower: 430 hp @ 5900 rpm (436 hp with performance exhaust) Torque: 424 lb-ft @ 4600 rpm (428 lb-ft with performance exhaust) Fuel System Fuel Delivery: Sequential Fuel Injection (SFI) Fuel Type: Premium Unleaded Gasoline (91 Octane or higher recommended) Ignition System Ignition Type: Distributorless Electronic Ignition (DIS) Cooling System Cooling Type: Liquid-cooled, pressurized system with electric cooling fans Lubrication System Oil Capacity Ls2: 7.0 Quarts (6.6 Liters) with filter (approx.) Oil Capacity Ls3: 9.5 Quarts (9.0 Liters) with dry sump lubrication system (for Z51/Grand Sport models), 7.0 Quarts for standard models Oil Specification Oil Type API: API SN or newer, SAE 5W-30 Synthetic (Dexos1 or equivalent recommended) 🔧 Transmission Standard Transmission Type: 6-speed Manual Transmission (Tremec TR6060) Optional Transmission Type: 6-speed Automatic Transmission with Paddle Shift (GM 6L80) Clutch Manual Clutch Type: Hydraulic actuated, single plate dry clutch Fluid Manual Fluid Type: GM Manual Transmission Fluid (MTF) P/N 88861800 or equivalent Fluid Automatic Fluid Type: Dexron VI Synthetic 📐 Dimensions Exterior Length Length: 179.7 inches (4564 mm) Exterior Width Width: 72.6 inches (1844 mm) Exterior Height Height: 49.0 inches (1245 mm) Wheelbase Wheelbase: 104.5 inches (2654 mm) Weights Curb Weight Approx: 3100-3250 lbs (1406-1474 kg), varies by model and options Wheel Size Wheel Size Std: 18 x 8.5 inches (Front), 19 x 10 inches (Rear) Tire Size Tire Size Std: 245/40ZR18 (Front), 285/35ZR19 (Rear) Wheel Bolt Pattern Bolt Pattern: 5 x 120.65 mm (5 x 4.75 inches) 🛡️ Safety Features Ratings NHTSA Front Crash: 5 Stars (for 2005-2009 models, typically) IIHS Frontal Offset: Good (for applicable models/years) Active Features Traction Control: Standard (Traction Control System - TCS) Stability Control: Standard (Active Handling System - AH) Brakes: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist Passive Features Airbags: Driver and front passenger airbags, side-impact airbags (optional or standard depending on trim/year) Seat Belts: 3-point active belts with pretensioners 💡 Technology Features Infotainment Infotainment System: Available Bose premium audio system, Navigation system (optional), OnStar communication system (depending on trim/year) Driver Assistance Driver Assistance: Traction Control System (TCS), Active Handling System (AH) Connectivity Connectivity Features: OnStar telematics system (subscription-based, varies by year) 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 12 months, whichever comes first, using synthetic oil. Refer to specific owner's manual for exact intervals. Air Filter Replacement: Inspect every 15,000 miles (24,000 km), replace as needed....
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Chevrolet Corvette 2005-2009 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Corvette
Generation:
C6
Model Years:
2005-2009
👋 Introduction
Market Position
Position:
Performance sports car, targeting enthusiasts and those seeking a premium driving experience
Competitive Analysis
Competitors:
Porsche 911, Jaguar XK, Aston Martin V8 Vantage, BMW M series, Mercedes-Benz AMG models
Key Features
Chassis:
Hydroformed steel frame construction for rigidity and weight savings
Design:
C6 generation marked a significant evolution with a cleaner, more modern aesthetic compared to C5, featuring exposed headlights and improved aerodynamics
Value Proposition
Manual Value:
Provides dealer-level diagnostic and repair information, empowering owners and independent mechanics to maintain and repair the vehicle cost-effectively.
📋 Manual Details
Coverage Areas
Coverage:
Complete service and repair for 2005-2009 Chevrolet Corvette
Page Count
Page Count:
Estimated 2000+ pages (typical for comprehensive dealer service manuals of this era)
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Cooling System, Lubrication System, Intake & Exhaust Systems, Ignition System, Starting & Charging Systems, Automatic Transmission, Manual Transmission, Clutch
Drivetrain:
Driveshaft, Differential, Axles, Suspension (Front & Rear), Steering System (Column & Power Steering), Wheels & Tires
Brakes:
Brake Control, Brake System (Front & Rear), Parking Brake System
Chassis & Body:
Chassis, Body Structure, Exterior & Interior Trim, Doors, Hood, Glass, Mirrors
Electrical & Electronics:
Instrument Panel, Lighting, Wipers & Washers, Horn, Power Accessories, Climate Control (Air Conditioning), Restraint Systems (SRS), Seat Belts, Cruise Control, Engine Immobilizer, Meter/Audio/Visual Systems, Multiplex/CAN Communication Systems, Wiring Diagrams
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), electrical system diagnosis
Repair:
Component disassembly and reassembly, system repairs, adjustments
Specifications:
Torque specifications, clearances, fluid capacities, electrical values
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds; detailed diagnostic and electrical troubleshooting
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing all pages
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Compatibility
Compatibility:
Windows, Mac, Linux (with WinZip and Adobe PDF Reader)
Usability
Searchable:
Likely searchable text within PDF
Printable:
Yes, all pages are printable
⚙️ Engine Specifications
Primary Engine
Engine Family:
LS V8
Engine Variant 2005 2007
Engine Code:
LS2
Displacement:
6.0L (364 cu in)
Horsepower:
400 hp @ 5200 rpm
Torque:
400 lb-ft @ 4400 rpm
Engine Variant 2008 2009
Engine Code:
LS3
Displacement:
6.2L (376 cu in)
Horsepower:
430 hp @ 5900 rpm (436 hp with performance exhaust)
Torque:
424 lb-ft @ 4600 rpm (428 lb-ft with performance exhaust)
Fuel System
Fuel Delivery:
Sequential Fuel Injection (SFI)
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
Ignition System
Ignition Type:
Distributorless Electronic Ignition (DIS)
Cooling System
Cooling Type:
Liquid-cooled, pressurized system with electric cooling fans
Lubrication System
Oil Capacity Ls2:
7.0 Quarts (6.6 Liters) with filter (approx.)
Oil Capacity Ls3:
9.5 Quarts (9.0 Liters) with dry sump lubrication system (for Z51/Grand Sport models), 7.0 Quarts for standard models
Oil Specification
Oil Type API:
API SN or newer, SAE 5W-30 Synthetic (Dexos1 or equivalent recommended)
🔧 Transmission
Standard Transmission
Type:
6-speed Manual Transmission (Tremec TR6060)
Optional Transmission
Type:
6-speed Automatic Transmission with Paddle Shift (GM 6L80)
Clutch Manual
Clutch Type:
Hydraulic actuated, single plate dry clutch
Fluid Manual
Fluid Type:
GM Manual Transmission Fluid (MTF) P/N 88861800 or equivalent
Fluid Automatic
Fluid Type:
Dexron VI Synthetic
📐 Dimensions
Exterior Length
Length:
179.7 inches (4564 mm)
Exterior Width
Width:
72.6 inches (1844 mm)
Exterior Height
Height:
49.0 inches (1245 mm)
Wheelbase
Wheelbase:
104.5 inches (2654 mm)
Weights
Curb Weight Approx:
3100-3250 lbs (1406-1474 kg), varies by model and options
Wheel Size
Wheel Size Std:
18 x 8.5 inches (Front), 19 x 10 inches (Rear)
Tire Size
Tire Size Std:
245/40ZR18 (Front), 285/35ZR19 (Rear)
Wheel Bolt Pattern
Bolt Pattern:
5 x 120.65 mm (5 x 4.75 inches)
🛡️ Safety Features
Ratings
NHTSA Front Crash:
5 Stars (for 2005-2009 models, typically)
IIHS Frontal Offset:
Good (for applicable models/years)
Active Features
Traction Control:
Standard (Traction Control System - TCS)
Stability Control:
Standard (Active Handling System - AH)
Brakes:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist
Passive Features
Airbags:
Driver and front passenger airbags, side-impact airbags (optional or standard depending on trim/year)
Seat Belts:
3-point active belts with pretensioners
💡 Technology Features
Infotainment
Infotainment System:
Available Bose premium audio system, Navigation system (optional), OnStar communication system (depending on trim/year)
Driver Assistance
Driver Assistance:
Traction Control System (TCS), Active Handling System (AH)
Connectivity
Connectivity Features:
OnStar telematics system (subscription-based, varies by year)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 12 months, whichever comes first, using synthetic oil. Refer to specific owner's manual for exact intervals.
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed. The manual will detail replacement procedure.
Brake Fluid Flush:
Every 45,000 miles (72,000 km) or 3 years, whichever comes first. Manual will specify fluid type (DOT 3). OE Part Number for Brake Fluid: 19299818.
Fluid Specifications
Coolant Type:
GM P/N 12346290, Dex-Cool (OAT) Long Life Coolant (50/50 mix with distilled water)
Power Steering Fluid:
GM P/N 12345573 or equivalent, Dexron III/VI compatible
Known Issues
Clutch Pedal Assembly:
Potential for stiffness or failure in clutch pedal assembly, especially on manual transmission models.
Valve Springs Ls3:
Some early LS3 engines had issues with valve springs breaking; the manual will detail inspection and replacement procedures.
Hud Display:
Head-Up Display (HUD) pixels can fail over time; diagnostic steps included in manual.
HVAC Blend Door Actuators:
Blend door actuators in the HVAC system can fail, causing improper air temperature control. Manual covers diagnostics and replacement.
📚 Vehicle History
Brand Heritage
Heritage:
Chevrolet has a long history of performance vehicles, with the Corvette being its flagship sports car since 1953.
Model Evolution
C6 Introduction:
The C6 generation debuted for the 2005 model year, representing a significant departure from the C5 with its updated styling, improved chassis dynamics, and larger displacement engines.
Key C6 Updates:
2005: Introduction of LS2 6.0L V8, exposed headlights return. 2008: Introduction of LS3 6.2L V8, updated interior, revised styling. Z06 and ZR1 variants offered higher performance levels.
Production
Production Location:
Bowling Green, Kentucky, USA
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Corvette was frequently recognized on Car and Driver's 10Best list during this generation.
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