🏷️ Basic Information Identification Make: Suzuki Model: Boulevard M50 / VZ800 Marauder Model Years Covered: 2005, 2006, 2007, 2008, 2009 Codes Internal Model Codes: VZ800 👋 Introduction Market Position Target Audience: Suzuki Boulevard M50 and VZ800 Marauder owners and technicians Competitive Analysis Value Proposition: Provides the same information as a dealer manual at a fraction of the cost, enabling DIY repairs and maintenance. Key Features Enhancements: Improved PDF with Bookmarks, Searchable Text, and Index for superior organization and usability. Delivery Method: Instant download via a provided link after purchase. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance, Rebuild, Overhaul, Troubleshooting, Diagnostics Page Count Total Pages: 454 Manual Type Type: Official Full Workshop Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete tear down and rebuild, engine specifications, cooling, lubrication, internal components Fuel System: FI System, Fuel System and Throttle Body, Fuel injection, Carburetor settings (if applicable to specific model variants within the range), pilot jet, slow jet, main jet, mixture screw Drivetrain: Shaft Drive, Primary Reduction Gear, Transmission, Gearshift, Clutch Chassis: Frame, Suspension (front and rear), Forks, Triple Tree, Swingarm, Wheels, Tires, Brakes (front and rear), Handlebars Electrical System: Ignition System, Charging System, Battery, Starter Motor, Stator, Rotors, Rectifier, Regulator, Lights, Switches, Wiring Diagram Emission Control: Emission Control Information Procedures Included Maintenance: Periodic Maintenance, Scheduled Maintenance, Fluid Changes (engine oil, transmission oil, brake fluid), Filter Replacement, Chain/Shaft Drive Adjustment Repair: Engine repair, Transmission overhaul, Brake caliper rebuild, Suspension fork service, Electrical component replacement, Fuel system troubleshooting and repair Troubleshooting: Detailed troubleshooting guides for common and uncommon issues, error codes, no spark conditions, starting problems, idle issues Rebuild: Complete engine rebuild procedures, transmission rebuild, carburetor overhaul, suspension rebuild Technical Depth Depth: Comprehensive, dealer-level technical information 📊 Manual Specifications File Format Quality: High-resolution, searchable text, bookmarks, index Print Quality Printability: All pages printable without restriction Binding Type Binding: Digital (PDF) - No physical binding Paper Type Digital Format: PDF ⚙️ Engine Specifications Primary Engine Engine Type: V-twin Displacement: 805cc (approximate, confirmed within manual) Performance Horsepower: Specific figures to be found within the manual, typically in the 50-60 HP range for this class. Torque: Specific figures to be found within the manual, emphasizing low-end torque characteristic of cruisers. Fuel System Fuel Delivery: Fuel Injection (FI) system is a key feature, also covering throttle body components. Ignition Type: Electronic Ignition (CDI or similar, detailed in manual) Cooling Cooling Method: Liquid Cooled (Radiator, Coolant specifications detailed) Lubrication Oil Type: Specific viscosity and API rating for engine oil will be listed in the manual. Oil Capacity: Engine oil capacity and filter change procedures will be detailed. Engine Components Valves: Valve clearance adjustment procedures and specifications are included. Pistons: Piston specifications, bore, stroke, and ring details are covered for rebuilds. Crankshaft: Crankshaft specifications and inspection procedures will be included. 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Features Drive Type: Shaft Drive Clutch Type: Wet multi-plate 📐 Dimensions Weights Dry Weight: Approx. 221 kg / 487 lbs (M50 spec, VZ800 may vary slightly) Wet Weight: Specific wet weight (including fluids and ready to ride) would be detailed in the manual. Exterior Length: Approx. 2330 mm / 91.7 in (M50 spec) Width: Approx. 800 mm / 31.5 in (M50 spec) Height: Approx. 1150 mm / 45.3 in (M50 spec) Wheels Tires Front Tire Size: 120/90-17 M/C 64S (typical, check manual for exact spec) Rear Tire Size: 170/80-15 M/C 77S (typical, check manual for exact spec) Front Wheel Size: MT3.50x17 (typical) Rear Wheel Size: MT4.50x15 (typical) 🛡️ Safety Features Ratings Crash Safety: Motorcycle safety features and considerations for repair and maintenance are detailed, not standardized crash ratings like cars. Active Features Brakes: Front and rear disc brakes, hydraulic system details, pad replacement, and fluid specifications are covered. Passive Features Lighting: Headlight, taillight, brake light, and turn signal system diagnosis and repair. 💡 Technology Features Infotainment Features: As a cruiser motorcycle, advanced infotainment is minimal. Focus is on core riding functionality, lighting, and ignition systems. Driver Assistance Features: No electronic driver assistance systems like traction control or ABS are typically standard on these models, but their absence and mechanical systems are detailed. Connectivity Features: Focus is on mechanical and basic electrical connectivity. No Bluetooth or Wi-Fi features. 🔧 Maintenance Service Intervals Oil Change Interval: Scheduled oil changes and filter replacements at specified mileage or time intervals (detailed in manual). Tune Up Interval: Periodic tune-ups including spark plug inspection/replacement, air filter cleaning/replacement, and valve clearance checks at defined intervals. Fluid Specifications Engine Oil Viscosity: Specific viscosity grade (e.g., 10W-40) and API service classification will be provided. Coolant Type: Recommended coolant type and mixture ratio (e.g., ethylene glycol-based antifreeze) will be specified. Brake Fluid Type: DOT 3 or DOT 4 brake fluid specification will be provided. Shaft Drive Oil: Specifications for...
Complete tear down and rebuild, engine specifications, cooling, lubrication, internal components
Fuel System:
FI System, Fuel System and Throttle Body, Fuel injection, Carburetor settings (if applicable to specific model variants within the range), pilot jet, slow jet, main jet, mixture screw
Specific viscosity and API rating for engine oil will be listed in the manual.
Oil Capacity:
Engine oil capacity and filter change procedures will be detailed.
Engine Components
Valves:
Valve clearance adjustment procedures and specifications are included.
Pistons:
Piston specifications, bore, stroke, and ring details are covered for rebuilds.
Crankshaft:
Crankshaft specifications and inspection procedures will be included.
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Features
Drive Type:
Shaft Drive
Clutch Type:
Wet multi-plate
📐 Dimensions
Weights
Dry Weight:
Approx. 221 kg / 487 lbs (M50 spec, VZ800 may vary slightly)
Wet Weight:
Specific wet weight (including fluids and ready to ride) would be detailed in the manual.
Exterior
Length:
Approx. 2330 mm / 91.7 in (M50 spec)
Width:
Approx. 800 mm / 31.5 in (M50 spec)
Height:
Approx. 1150 mm / 45.3 in (M50 spec)
Wheels Tires
Front Tire Size:
120/90-17 M/C 64S (typical, check manual for exact spec)
Rear Tire Size:
170/80-15 M/C 77S (typical, check manual for exact spec)
Front Wheel Size:
MT3.50x17 (typical)
Rear Wheel Size:
MT4.50x15 (typical)
🛡️ Safety Features
Ratings
Crash Safety:
Motorcycle safety features and considerations for repair and maintenance are detailed, not standardized crash ratings like cars.
Active Features
Brakes:
Front and rear disc brakes, hydraulic system details, pad replacement, and fluid specifications are covered.
Passive Features
Lighting:
Headlight, taillight, brake light, and turn signal system diagnosis and repair.
💡 Technology Features
Infotainment
Features:
As a cruiser motorcycle, advanced infotainment is minimal. Focus is on core riding functionality, lighting, and ignition systems.
Driver Assistance
Features:
No electronic driver assistance systems like traction control or ABS are typically standard on these models, but their absence and mechanical systems are detailed.
Connectivity
Features:
Focus is on mechanical and basic electrical connectivity. No Bluetooth or Wi-Fi features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Scheduled oil changes and filter replacements at specified mileage or time intervals (detailed in manual).
Tune Up Interval:
Periodic tune-ups including spark plug inspection/replacement, air filter cleaning/replacement, and valve clearance checks at defined intervals.
Fluid Specifications
Engine Oil Viscosity:
Specific viscosity grade (e.g., 10W-40) and API service classification will be provided.
Coolant Type:
Recommended coolant type and mixture ratio (e.g., ethylene glycol-based antifreeze) will be specified.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid specification will be provided.
Shaft Drive Oil:
Specifications for final drive shaft oil viscosity and capacity will be included.
Known Issues
Common Wear Items:
Manual will guide on inspection and replacement of wear items like brake pads, tires, battery, and clutch components.
Troubleshooting Guides:
The manual contains specific troubleshooting sections for common problems such as starting issues, carburetor (if applicable) tuning, and electrical gremlins.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation
Model Evolution
Previous Generations:
The Boulevard M50 and VZ800 Marauder evolved from earlier Suzuki cruiser platforms, with specific model code (VZ800) used for the Marauder.
Production
Production Period:
Covered model years: 2005-2009. The platform itself has a longer history.
🏆 Awards & Recognition
Recognitions
Market Reputation:
Suzuki cruisers are generally recognized for their reliability and value in the mid-size cruiser segment.