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SsangYong Kyron 2005-2012 Repair Service Manual

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🏷️ Basic Information Identification Make: SsangYong Model: Kyron Generation Codes: P100 Production Years: 2005-2012 👋 Introduction Market Position Segment: Mid-size SUV / Off-road capable SUV Unique Selling Points: Body-on-frame construction, robust diesel engines, capable off-road performance, distinctive styling. Competitive Analysis Key Competitors: Mitsubishi Pajero Sport, Isuzu MU-X, Toyota Fortuner, Kia Sorento (early models), Hyundai Santa Fe (early models). Key Features Manual Advantage: Provides detailed, factory-level information for DIY repairs and professional servicing, potentially not easily found elsewhere. Target Audience: Professional automotive technicians, SsangYong Kyron owners with mechanical aptitude, DIY enthusiasts. 📋 Manual Details Coverage Areas Vehicle Years Covered: 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 Market Regions Implied: Global (assuming factory manual content) Page Count Page Count Estimated: Extensive (typically 1000+ pages for a full factory service manual) Manual Type Manual Type: Repair Service Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, emissions control Powertrain Systems: Transmission (manual and automatic), transfer case, drive shafts, differentials, axles Chassis Systems: Suspension (front and rear), steering system, braking system (including ABS), wheels and tires Electrical Systems: Battery, charging system, starting system, lighting, instrument cluster, power accessories, body control modules, engine control unit (ECU) diagnostics Body And Interior: Body panels, doors, windows, seats, interior trim, HVAC (Heating, Ventilation, and Air Conditioning) system Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement Repair Procedures: Step-by-step instructions for disassembly, cleaning, inspection, repair, and reassembly of all major vehicle components Diagnostics And Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, electrical circuit diagrams and explanations Technical Specifications: Torque specifications, clearances, fluid capacities, electrical values, component dimensions Technical Depth Depth Of Coverage: Comprehensive, suitable for professional technicians and advanced DIYers. Covers from basic maintenance to complex repairs and diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF, allowing for quick access to specific topics. Print Quality Printability: Full Printable Zoom Functionality: YES (Zoom IN/OUT) Binding Type Binding Type: Digital (N/A for paper) Paper Type Paper Type: Digital (N/A for paper) Software Requirements PDF Reader: Adobe PDF Reader Unzipping Software: WinZip (or equivalent) Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Options Common: 2.0L XDi Diesel, 2.7L XDi Diesel (Mercedes-Benz OM664/OM665 derivative), 2.7L Petrol. Performance Diesel Power Output Typical: Approx. 140-170 HP (2.7L XDi), Approx. 139 HP (2.0L XDi) Diesel Torque Output Typical: Approx. 310-340 Nm (2.7L XDi), Approx. 310 Nm (2.0L XDi) Fuel System Diesel Injection Type: Common Rail Direct Injection (CRDi) for XDi variants. Cooling System Cooling System Type: Pressurized, liquid-cooled. Lubrication System Oil Type Diesel Recommendation: API CI-4 or ACEA B4/E7 compliant synthetic or semi-synthetic diesel engine oil, viscosity typically 5W-30 or 10W-40 depending on climate. 🔧 Transmission Standard Transmission Standard Transmission Type: 5-speed Manual Transmission (likely) Optional Transmission Optional Transmission Type: 5-speed Automatic Transmission (likely Mercedes-Benz sourced for some models). Features Drivetrain: Part-time 4WD (2H, 4H, 4L) with electronic or manual transfer case engagement. Some models may have RWD only. Fluid Specifications Automatic Transmission Fluid Type: Typically MB 236.10 or equivalent ATF (e.g., Dexron III/Mercon equivalent). 📐 Dimensions Exterior Length Mm: Approx. 4600-4750 mm Width Mm: Approx. 1810-1840 mm Height Mm: Approx. 1740-1810 mm Wheelbase Mm Wheelbase Mm: Approx. 2740 mm Weights Curb Weight Kg: Approx. 1800-2000 kg (depending on configuration) 🛡️ Safety Features Ratings Crash Test Ratings: Varies by region and testing body; early models may have lower ratings compared to modern standards. The manual would detail specific structural integrity and occupant protection measures. Active Features Active Safety Features: Anti-lock Braking System (ABS), Electronic Stability Program (ESP) on some later models, Traction Control System (TCS) on some later models. Passive Features Passive Safety Features: Front airbags (driver and passenger), side airbags (optional), seatbelt pre-tensioners, reinforced safety cage. 💡 Technology Features Infotainment Infotainment Systems Available: Base audio systems with CD player, optional navigation systems in higher trims or later models. Driver Assistance Driver Assistance Features Available: ABS, optional parking sensors, limited driver assistance systems compared to modern vehicles. Connectivity Connectivity Options: Basic connectivity; USB/AUX inputs may be present on later models. Bluetooth integration likely limited to aftermarket units or higher trims. 🔧 Maintenance Service Intervals Oil Change Interval Diesel: Typically 5,000 - 10,000 km or 6-12 months, depending on driving conditions and oil used. Refer to manual for exact specification. Timing Belt Replacement Diesel: If applicable (some engines may use chains), usually around 100,000 - 150,000 km. Manual will specify. Fluid Specifications Coolant Type: Ethylene glycol based antifreeze/coolant, typically silicate-free. Refer to manual for specific OAT/HOAT type and colour. Brake Fluid Type: DOT 3 or DOT 4 brake fluid. Power Steering Fluid Type: Likely ATF Dexron II/III or specific hydraulic fluid. Manual...
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SsangYong Kyron 2005-2012 Repair Service Manual
🏷️ Basic Information
Identification
Make:
SsangYong
Model:
Kyron
Generation Codes:
P100
Production Years:
2005-2012
👋 Introduction
Market Position
Segment:
Mid-size SUV / Off-road capable SUV
Unique Selling Points:
Body-on-frame construction, robust diesel engines, capable off-road performance, distinctive styling.
Competitive Analysis
Key Competitors:
Mitsubishi Pajero Sport, Isuzu MU-X, Toyota Fortuner, Kia Sorento (early models), Hyundai Santa Fe (early models).
Key Features
Manual Advantage:
Provides detailed, factory-level information for DIY repairs and professional servicing, potentially not easily found elsewhere.
Target Audience:
Professional automotive technicians, SsangYong Kyron owners with mechanical aptitude, DIY enthusiasts.
📋 Manual Details
Coverage Areas
Vehicle Years Covered:
2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012
Market Regions Implied:
Global (assuming factory manual content)
Page Count
Page Count Estimated:
Extensive (typically 1000+ pages for a full factory service manual)
Manual Type
Manual Type:
Repair Service Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel system, ignition system, cooling system, lubrication system, emissions control
Powertrain Systems:
Transmission (manual and automatic), transfer case, drive shafts, differentials, axles
Chassis Systems:
Suspension (front and rear), steering system, braking system (including ABS), wheels and tires
Electrical Systems:
Battery, charging system, starting system, lighting, instrument cluster, power accessories, body control modules, engine control unit (ECU) diagnostics
Body And Interior:
Body panels, doors, windows, seats, interior trim, HVAC (Heating, Ventilation, and Air Conditioning) system
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement
Repair Procedures:
Step-by-step instructions for disassembly, cleaning, inspection, repair, and reassembly of all major vehicle components
Diagnostics And Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, electrical circuit diagrams and explanations
Technical Specifications:
Torque specifications, clearances, fluid capacities, electrical values, component dimensions
Technical Depth
Depth Of Coverage:
Comprehensive, suitable for professional technicians and advanced DIYers. Covers from basic maintenance to complex repairs and diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF, allowing for quick access to specific topics.
Print Quality
Printability:
Full Printable
Zoom Functionality:
YES (Zoom IN/OUT)
Binding Type
Binding Type:
Digital (N/A for paper)
Paper Type
Paper Type:
Digital (N/A for paper)
Software Requirements
PDF Reader:
Adobe PDF Reader
Unzipping Software:
WinZip (or equivalent)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Options Common:
2.0L XDi Diesel, 2.7L XDi Diesel (Mercedes-Benz OM664/OM665 derivative), 2.7L Petrol.
Performance
Diesel Power Output Typical:
Approx. 140-170 HP (2.7L XDi), Approx. 139 HP (2.0L XDi)
Diesel Torque Output Typical:
Approx. 310-340 Nm (2.7L XDi), Approx. 310 Nm (2.0L XDi)
Fuel System
Diesel Injection Type:
Common Rail Direct Injection (CRDi) for XDi variants.
Cooling System
Cooling System Type:
Pressurized, liquid-cooled.
Lubrication System
Oil Type Diesel Recommendation:
API CI-4 or ACEA B4/E7 compliant synthetic or semi-synthetic diesel engine oil, viscosity typically 5W-30 or 10W-40 depending on climate.
🔧 Transmission
Standard Transmission
Standard Transmission Type:
5-speed Manual Transmission (likely)
Optional Transmission
Optional Transmission Type:
5-speed Automatic Transmission (likely Mercedes-Benz sourced for some models).
Features
Drivetrain:
Part-time 4WD (2H, 4H, 4L) with electronic or manual transfer case engagement. Some models may have RWD only.
Fluid Specifications
Automatic Transmission Fluid Type:
Typically MB 236.10 or equivalent ATF (e.g., Dexron III/Mercon equivalent).
📐 Dimensions
Exterior
Length Mm:
Approx. 4600-4750 mm
Width Mm:
Approx. 1810-1840 mm
Height Mm:
Approx. 1740-1810 mm
Wheelbase Mm
Wheelbase Mm:
Approx. 2740 mm
Weights
Curb Weight Kg:
Approx. 1800-2000 kg (depending on configuration)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies by region and testing body; early models may have lower ratings compared to modern standards. The manual would detail specific structural integrity and occupant protection measures.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP) on some later models, Traction Control System (TCS) on some later models.
Passive Features
Passive Safety Features:
Front airbags (driver and passenger), side airbags (optional), seatbelt pre-tensioners, reinforced safety cage.
💡 Technology Features
Infotainment
Infotainment Systems Available:
Base audio systems with CD player, optional navigation systems in higher trims or later models.
Driver Assistance
Driver Assistance Features Available:
ABS, optional parking sensors, limited driver assistance systems compared to modern vehicles.
Connectivity
Connectivity Options:
Basic connectivity; USB/AUX inputs may be present on later models. Bluetooth integration likely limited to aftermarket units or higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval Diesel:
Typically 5,000 - 10,000 km or 6-12 months, depending on driving conditions and oil used. Refer to manual for exact specification.
Timing Belt Replacement Diesel:
If applicable (some engines may use chains), usually around 100,000 - 150,000 km. Manual will specify.
Fluid Specifications
Coolant Type:
Ethylene glycol based antifreeze/coolant, typically silicate-free. Refer to manual for specific OAT/HOAT type and colour.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid Type:
Likely ATF Dexron II/III or specific hydraulic fluid. Manual is essential.
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints, shocks), diesel particulate filter (DPF) issues on later models if applicable, glow plugs, EGR valve, turbocharger on high mileage vehicles.
Electrical Gremlins:
Can occur with age; manual provides wiring diagrams for troubleshooting.
Technical Specifications
Tire Pressure Recommendation Typical:
Front: 30-34 PSI, Rear: 30-34 PSI (depending on tire size and load). Refer to door jamb sticker or manual.
📚 Vehicle History
Brand Heritage
Ssangyong Heritage:
SsangYong Motor Company, a South Korean manufacturer, known for its SUV and commercial vehicle production. Has a history of technical collaboration, notably with Mercedes-Benz.
Model Evolution
Kyron Development:
Successor to the SsangYong Korando, designed as a more modern, comfortable, and rugged SUV. Utilized robust body-on-frame construction and powertrains often derived from Mercedes-Benz technology.
Production
Manufacturing Locations:
South Korea.
🏆 Awards & Recognition
Recognitions
Awards And Recognitions:
Specific awards for the Kyron during its production run are not widely documented in mainstream automotive press, but it was recognized for its utility and off-road capability in certain markets.
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