This manual covers the SMT 50 and RCR 50 models produced between 2005 and 2014. These lightweight supermoto and enduro motorcycles are known for their sporty design and agile performance, making them suitable for young riders, urban commuting, and light off-road use. An Italian manufacturer with a rich heritage, has engineered these bikes with reliable 50cc, 2-stroke engines and robust chassis components, offering a dynamic riding experience. The SMT and RCR variants share common mechanicals, providing accessible and engaging performance within the 50cc class. This comprehensive service repair workshop manual provides detailed instructions for all aspects of maintenance, repair, and troubleshooting for your SMT 50 or RCR 50. It includes step-by-step procedures for engine overhaul, transmission servicing, chassis maintenance, and electrical system diagnostics, accompanied by hundreds of detailed photos and diagrams. Whether you are performing routine service, addressing common wear items, or undertaking complex repairs, this manual is an essential resource for owners and technicians alike, ensuring the longevity and optimal performance of your motorcycle. 🏷️ Basic Information Identification Make: Gilera Model: SMT 50 RCR 50 Product Type: Service Repair Workshop Manual Product Format: Digital Download (PDF) Codes Model Years Covered: 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014 👋 Introduction Market Position Vehicle Segment: Lightweight Supermoto / Enduro Motorcycle (50cc class) Competitive Analysis Competitor Models: Rieju MRT 50, Yamaha DT50, Aprilia SX50, Beta RR 50, Peugeot XP6 Key Features Vehicle Type: Sport Motard (SMT) and Racing Cyclocross Replica (RCR) variants, both sharing common mechanicals Target Audience: Young riders, learners, urban commuters, off-road enthusiasts (depending on specific model variant) Manual Value Proposition Professional Standard: Directly equivalent to manuals used by professional mechanics and technicians 📋 Manual Details Coverage Areas Manual Scope: Comprehensive Service, Repair, and Troubleshooting Page Count Estimated Page Count: Hundreds of pages (actual number not specified but implied by 'hundreds' and 'detailed photos & diagrams') Manual Type Manual Classification: Factory Service Repair Workshop Manual Language Language: Likely English (standard for factory manuals and sales descriptions in this context) Format Digital Format Details: PDF, compatible with Windows and MAC computers, tablets, and smartphones 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, top-end rebuild, bottom-end assembly, cooling system, lubrication system, fuel system, ignition system, exhaust system Transmission: Gearbox disassembly and assembly, clutch operation and adjustment, shift linkage Chassis: Frame inspection and repair, suspension system (front and rear), steering system, wheel and tire servicing, brake system (front and rear), lubrication points Electrical: Wiring diagrams, lighting system, ignition system, charging system, starting system, instrumentation, fuses and relays Bodywork: Body panel removal and installation, fairing components, seat, fenders, luggage options (if applicable) Procedures Included Maintenance Procedures: Routine service checks, oil changes, filter replacements, chain adjustment, brake pad inspection and replacement, coolant level checks, spark plug replacement, air filter cleaning/replacement Repair Procedures: Step-by-step instructions for component disassembly, repair, reassembly, and adjustment for all covered systems Troubleshooting: Diagnostic procedures for common and uncommon issues, fault finding guides, symptom-based troubleshooting Technical Depth Diagnostic Capability: Advanced diagnostics, including detailed explanations of system operation and fault analysis Rebuild Capability: Full engine and transmission rebuild procedures, including specifications and tolerances Diagrams And Illustrations: Hundreds of detailed photos and exploded diagrams illustrating all procedures and components 📊 Manual Specifications File Format Document Format: PDF (Portable Document Format) Print Quality Printability: Printable - single pages or entire manual Binding Type Digital Binding Method: N/A (Digital Download) Paper Type Digital Paper Equivalent: N/A (Digital Display) Licensing Usage License: Lifetime use, no expiry dates, usable on multiple devices/computers ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, 2-stroke single-cylinder (likely Piaggio/Minarelli AM6 engine) Displacement: Approximately 50cc (specific bore and stroke will be detailed in the manual) Performance Horsepower Range: Typically around 2-5 HP (depending on licensing restrictions for 50cc models) Torque Range: Low torque, characteristic of small displacement 2-stroke engines Fuel System Carburetion: Carburetor (specific model and size such as Dell'Orto PHBN 14/16mm will be detailed) Fuel Type: Unleaded gasoline mixed with 2-stroke oil (ratio specified in manual) Ignition Ignition System: Electronic ignition (CDI - Capacitor Discharge Ignition) Cooling Cooling Method: Air-cooled (with optional fan assist for specific models/conditions) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh manual gearbox Optional Transmission Variants: Not typically applicable for this engine size; standard 6-speed Features Clutch Type: Wet multi-plate clutch, cable-operated Final Drive: Chain drive 📐 Dimensions Exterior Seat Height: Variable by model, typically in the range of 800-870 mm Weights Dry Weight: Approximately 90-100 kg (exact figures vary by variant) Fuel Tank Capacity: Approximately 6-8 liters 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycles typically do not undergo standardized crash testing like cars) Active Features Braking System Front: Hydraulic disc brake (specific caliper and disc size will be in manual) Braking System Rear: Hydraulic disc brake (specific caliper and disc size will be in manual) Passive Features Lighting: Headlight, taillight, brake light,...