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Ssangyong Korando 2005 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: SsangYong Model: Korando Year: 2005 Codes Model Code: C200 (Third Generation Korando) 👋 Introduction Market Position Target Audience: SsangYong Korando 2005 owners, DIY enthusiasts, professional automotive technicians Competitive Analysis Value Proposition: Inexpensive way to maintain vehicle properly, provides expert-level repair and service information Key Features Manual Content Style: Hundreds of photos and illustrations, detailed substeps, notes/cautions/warnings, numbered instructions, enlarged insets 📋 Manual Details Coverage Areas Geographic Coverage: Global (likely targeted at markets where SsangYong was prevalent) Page Count Estimated Pages: Hundreds (specific number not provided, but implies comprehensive coverage) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine Service/Repair, Engine Control System, Fuel Injection, Fuel System, Cooling System Drivetrain: Transmission Service/Repair, Differential/Drive, Axle Chassis: Brake System, Suspension, Steering, Chassis/Body Electrical: Electrical System, Wiring Diagram Comfort And Safety: Heater/Air Conditioner, Restraint System, Interior Emissions And Maintenance: Emission System, General Maintenance, Periodic Lubrication Procedures Included Repair Procedures: Step-by-step instructions, complete disassembly, detailed substeps, troubleshooting Diagnostic Procedures: Troubleshooting, electrical system diagnostics Technical Depth Depth: Comprehensive factory-level detail for both DIY and professional mechanics 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable without restriction (entire manual or select pages) Binding Type Delivery Method: Digital Download (link provided post-payment) Paper Type Storage Media: Can be burned to CD-ROM Software Requirements Reader Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Options: Likely 2.0L (G20D) or 2.7L (XDi/XV-DT) diesel engines, and potentially a 2.3L (G23D) or 3.2L (G32D) petrol engine, depending on market. Specific details would be within the manual. Performance Horsepower And Torque: Varies by engine; manual will contain specific figures for each variant. For example, the XDi 2.7L diesel could produce around 165 hp and 340 Nm torque. Fuel System Fuel Delivery: Common Rail Direct Injection (CRDI) for diesel variants, Electronic Fuel Injection (EFI) for petrol variants. Manual will detail specific injector types, pump specifications, and fuel pressure requirements. Engine Management ECU Details: Engine Control Unit (ECU) specifications, diagnostic trouble codes (DTCs), sensor data, and programming procedures for various engine control systems. Cooling System Coolant Type: Likely a silicate-free, ethylene glycol-based coolant. Specific SsangYong recommended type and capacity will be detailed. 🔧 Transmission Standard Transmission Type: Likely a 5-speed manual or 4-speed automatic transmission for petrol engines, and a 5-speed manual or 5-speed automatic for diesel engines. Optional Transmission Options: Details on both manual and automatic transmission variants, including clutch service and torque converter procedures. Features Drivetrain Configurations: Available in 2WD (RWD) and 4WD (part-time 4WD with low range) configurations. Manual will cover transfer case and differential service. Fluid Specifications Transmission Fluid Type: Specific ATF (Automatic Transmission Fluid) for automatics and GL-4/GL-5 gear oil for manuals and differentials. Capacities and change intervals will be listed. 📐 Dimensions Exterior Body Style: SUV (Sport Utility Vehicle) Wheelbase: Approximately 2630 mm (103.5 inches) for the C200 generation. Ground Clearance: Typically around 200-210 mm (7.9-8.3 inches) for a vehicle of this class, important for off-road capability. Specific figure in manual. Weights Curb Weight: Varies by engine and drivetrain, generally ranging from 1700-1900 kg (3750-4190 lbs). 🛡️ Safety Features Ratings Crash Test Data: While specific official ratings (e.g., NHTSA, Euro NCAP) for the 2005 Korando might be limited or dated, the manual will cover structural integrity, airbag deployment, and seatbelt pretensioner systems. Active Features Braking System: Front ventilated discs, rear solid discs standard. ABS (Anti-lock Braking System) and EBD (Electronic Brakeforce Distribution) likely optional or standard on higher trims. Manual details ABS modulator, wheel speed sensors, and brake fluid specs (DOT 3 or DOT 4). Passive Features Restraint System: Front airbags, three-point seatbelts with pretensioners. Manual covers airbag module, seatbelt mechanisms, and their servicing. Chassis Features Stability Control: Traction control and/or Electronic Stability Program (ESP) may have been optional depending on market and trim. Manual would detail these systems if equipped. 💡 Technology Features Infotainment Audio System: Base models likely featured an AM/FM radio with CD player. Higher trims might have offered an upgraded audio system with more speakers. Manual covers head unit removal, speaker wiring, and antenna connections. Driver Assistance Cruise Control: Likely available on higher trim levels. Manual would detail the cruise control module, sensors, and actuator. Connectivity Auxiliary Input: Basic connectivity options, perhaps an auxiliary input for portable media players on later models or optional upgrades. Manual would detail wiring for such features. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions. Specific recommendations in the manual. Fluid Specifications Engine Oil Type: Likely API SN/CF or ACEA C3/A3/B4 compliant synthetic or semi-synthetic oil. Viscosity grade will be specified (e.g., 5W-30, 10W-40) based on engine type and climate. Brake Fluid Type: DOT 3 or DOT 4 brake fluid. Manual will specify which is correct and recommend...
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Ssangyong Korando 2005 Workshop Service Repair ManualSsangyong Korando 2005 Workshop Service Repair ManualSsangyong Korando 2005 Workshop Service Repair ManualSsangyong Korando 2005 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
SsangYong
Model:
Korando
Year:
2005
Codes
Model Code:
C200 (Third Generation Korando)
👋 Introduction
Market Position
Target Audience:
SsangYong Korando 2005 owners, DIY enthusiasts, professional automotive technicians
Competitive Analysis
Value Proposition:
Inexpensive way to maintain vehicle properly, provides expert-level repair and service information
Key Features
Manual Content Style:
Hundreds of photos and illustrations, detailed substeps, notes/cautions/warnings, numbered instructions, enlarged insets
📋 Manual Details
Coverage Areas
Geographic Coverage:
Global (likely targeted at markets where SsangYong was prevalent)
Page Count
Estimated Pages:
Hundreds (specific number not provided, but implies comprehensive coverage)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine Service/Repair, Engine Control System, Fuel Injection, Fuel System, Cooling System
Drivetrain:
Transmission Service/Repair, Differential/Drive, Axle
Chassis:
Brake System, Suspension, Steering, Chassis/Body
Electrical:
Electrical System, Wiring Diagram
Comfort And Safety:
Heater/Air Conditioner, Restraint System, Interior
Emissions And Maintenance:
Emission System, General Maintenance, Periodic Lubrication
Procedures Included
Repair Procedures:
Step-by-step instructions, complete disassembly, detailed substeps, troubleshooting
Diagnostic Procedures:
Troubleshooting, electrical system diagnostics
Technical Depth
Depth:
Comprehensive factory-level detail for both DIY and professional mechanics
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable without restriction (entire manual or select pages)
Binding Type
Delivery Method:
Digital Download (link provided post-payment)
Paper Type
Storage Media:
Can be burned to CD-ROM
Software Requirements
Reader Requirement:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely 2.0L (G20D) or 2.7L (XDi/XV-DT) diesel engines, and potentially a 2.3L (G23D) or 3.2L (G32D) petrol engine, depending on market. Specific details would be within the manual.
Performance
Horsepower And Torque:
Varies by engine; manual will contain specific figures for each variant. For example, the XDi 2.7L diesel could produce around 165 hp and 340 Nm torque.
Fuel System
Fuel Delivery:
Common Rail Direct Injection (CRDI) for diesel variants, Electronic Fuel Injection (EFI) for petrol variants. Manual will detail specific injector types, pump specifications, and fuel pressure requirements.
Engine Management
ECU Details:
Engine Control Unit (ECU) specifications, diagnostic trouble codes (DTCs), sensor data, and programming procedures for various engine control systems.
Cooling System
Coolant Type:
Likely a silicate-free, ethylene glycol-based coolant. Specific SsangYong recommended type and capacity will be detailed.
🔧 Transmission
Standard
Transmission Type:
Likely a 5-speed manual or 4-speed automatic transmission for petrol engines, and a 5-speed manual or 5-speed automatic for diesel engines.
Optional
Transmission Options:
Details on both manual and automatic transmission variants, including clutch service and torque converter procedures.
Features
Drivetrain Configurations:
Available in 2WD (RWD) and 4WD (part-time 4WD with low range) configurations. Manual will cover transfer case and differential service.
Fluid Specifications
Transmission Fluid Type:
Specific ATF (Automatic Transmission Fluid) for automatics and GL-4/GL-5 gear oil for manuals and differentials. Capacities and change intervals will be listed.
📐 Dimensions
Exterior
Body Style:
SUV (Sport Utility Vehicle)
Wheelbase:
Approximately 2630 mm (103.5 inches) for the C200 generation.
Ground Clearance:
Typically around 200-210 mm (7.9-8.3 inches) for a vehicle of this class, important for off-road capability. Specific figure in manual.
Weights
Curb Weight:
Varies by engine and drivetrain, generally ranging from 1700-1900 kg (3750-4190 lbs).
🛡️ Safety Features
Ratings
Crash Test Data:
While specific official ratings (e.g., NHTSA, Euro NCAP) for the 2005 Korando might be limited or dated, the manual will cover structural integrity, airbag deployment, and seatbelt pretensioner systems.
Active Features
Braking System:
Front ventilated discs, rear solid discs standard. ABS (Anti-lock Braking System) and EBD (Electronic Brakeforce Distribution) likely optional or standard on higher trims. Manual details ABS modulator, wheel speed sensors, and brake fluid specs (DOT 3 or DOT 4).
Passive Features
Restraint System:
Front airbags, three-point seatbelts with pretensioners. Manual covers airbag module, seatbelt mechanisms, and their servicing.
Chassis Features
Stability Control:
Traction control and/or Electronic Stability Program (ESP) may have been optional depending on market and trim. Manual would detail these systems if equipped.
💡 Technology Features
Infotainment
Audio System:
Base models likely featured an AM/FM radio with CD player. Higher trims might have offered an upgraded audio system with more speakers. Manual covers head unit removal, speaker wiring, and antenna connections.
Driver Assistance
Cruise Control:
Likely available on higher trim levels. Manual would detail the cruise control module, sensors, and actuator.
Connectivity
Auxiliary Input:
Basic connectivity options, perhaps an auxiliary input for portable media players on later models or optional upgrades. Manual would detail wiring for such features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions. Specific recommendations in the manual.
Fluid Specifications
Engine Oil Type:
Likely API SN/CF or ACEA C3/A3/B4 compliant synthetic or semi-synthetic oil. Viscosity grade will be specified (e.g., 5W-30, 10W-40) based on engine type and climate.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Manual will specify which is correct and recommend flushing/replacement intervals.
Power Steering Fluid:
Likely ATF Dexron-III or a specific power steering fluid. Capacity and type are crucial for proper operation.
Known Issues
Common Problems:
Potential issues for this era and model might include EGR valve issues (diesel), turbocharger wear, diesel injector problems, clutch wear, suspension component wear (bushings, ball joints), and minor electrical glitches. The manual's troubleshooting section would be invaluable for diagnosing these.
Scheduled Maintenance
Tune Up Components:
Spark plugs (petrol), fuel filters (diesel), air filters, cabin filters, timing belt/chain (depending on engine), and accessory belts. The manual details replacement procedures and intervals.
📚 Vehicle History
Brand Heritage
Manufacturer:
SsangYong Motor Company, a South Korean manufacturer known for SUVs and specialized vehicles.
Model Evolution
Generation:
This is the third generation Korando (C200 series), which debuted in 2000 and was produced until 2005/2006. It featured a more modern body-on-frame construction than earlier models, often sharing platform components with Mercedes-Benz (due to SsangYong's historical ties).
Production
Production Years:
1996-2006 for the Korando family. The specific 2005 model year falls within the production span of the third generation.
🏆 Awards & Recognition
Recognitions
Market Perception:
SsangYong vehicles from this era were often positioned as value-oriented SUVs, sometimes with a focus on off-road capability. Specific awards for the 2005 Korando are not widely publicized, but its utilitarian nature was often appreciated.
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