Holden Calais VE Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010 2011 2012 2013
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🏷️ Basic Information Identification Make: Holden Model: Calais Generation: VE Production Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Codes Platform Code: GM Zeta (global platform) 👋 Introduction Market Position Positioning: The Holden Calais VE was positioned as a premium large sedan, offering a blend of comfort, luxury, and performance within Holden's lineup. Competitive Analysis Competitors: Competed against vehicles like the Ford Falcon G6E/G6ET, Toyota Camry Grande, Nissan Maxima, and premium imported sedans of its era. Key Features Highlighted Features: The VE Calais offered a refined driving experience, spacious interior, advanced features for its time (e.g., Bose audio, premium leather upholstery, advanced safety systems), and powerful V6 and V8 engine options. 📋 Manual Details Coverage Areas All Models Engines Trims Transmissions: Yes Engine Variants Covered: Includes both V6 (3.6L naturally aspirated and turbocharged) and V8 (6.0L) engine options. Transmission Variants Covered: Covers all automatic transmissions fitted to the VE Calais during the specified years. Page Count Estimated Pages: Varies by specific model/engine combination, typically 2000+ pages for a complete workshop manual. Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder heads, crankshaft, connecting rods, pistons, timing systems, oil pump, lubrication system. Engine Management: Fuel injection system, ignition system, emissions control, engine sensors, ECU diagnostics and programming. Transmission Manual: Clutch, gearbox internal components, shifter mechanisms, transmission fluid. Transmission Automatic: Torque converter, valve body, planetary gear sets, transmission control module (TCM), transmission fluid and cooling. Drivetrain: Front-wheel drive components, driveshafts, CV joints, differentials, rear-wheel drive components (if applicable to specific Calais variants). Suspension: Front and rear suspension systems, shock absorbers, struts, springs, control arms, bushings, steering knuckle, sway bars. Steering: Power steering system (hydraulic or electric), steering column, steering rack, tie rods, power steering fluid. Brakes: Brake system components (discs, pads, calipers, master cylinder, brake lines), ABS system, parking brake, brake fluid. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting (headlights, taillights, interior), wiring diagrams, fuses, relays. Body And Chassis: Body panels, doors, hood, trunk, glass, interior trim, chassis components, corrosion protection. HVAC: Heating, ventilation, and air conditioning (HVAC) system, refrigerant, blower motor, climate control module. Infotainment And Electronics: Audio system, navigation, climate control interfaces, instrument cluster, body control module (BCM). Procedures Included Scheduled Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections and replacement. Troubleshooting: Diagnostic procedures for common faults, symptom-based troubleshooting guides, error code interpretations. Repair And Rebuild: Detailed step-by-step instructions for component removal, installation, and overhaul (e.g., engine rebuild, transmission overhaul). Component Replacement: Replacement of individual parts such as alternators, starters, fuel pumps, radiators, brake components, suspension parts. Diagnostics: On-board diagnostics (OBD-II) system operation, reading trouble codes, using diagnostic scan tools. Wiring Diagrams: Comprehensive electrical wiring schematics for all vehicle systems. Engine Diagnostics: Includes detailed procedures for diagnosing engine performance issues, fuel system faults, emission control problems, and electrical system malfunctions. Transmission Diagnostics: Covers troubleshooting of automatic transmission shifting problems, electronic control issues, and general performance diagnostics. Brake Diagnostics: Detailed guides for ABS system faults, brake hydraulic system diagnosis, and parking brake adjustments. Electrical Troubleshooting: Extensive use of wiring diagrams and diagnostic trees for diagnosing electrical faults across all vehicle systems. Technical Depth Depth: Comprehensive; covers basic maintenance to complex engine and transmission overhauls, including detailed diagnostic procedures and component specifications. 📊 Manual Specifications File Format File Type: PDF Accessibility: Downloadable to PC, Mac, tablets, and smartphones. Requires Adobe Reader (free). Print Quality Quality: High quality, designed to be printable with clear text and images. Binding Type Binding: Not applicable (Digital Download) Paper Type Paper Type: Not applicable (Digital Download) ⚙️ Engine Specifications Primary Engine V6 Engine Code V6: LLT (3.6L V6 SIDI DOHC VVT) Displacement V6: 3.6 Liters (3564 cc) Configuration V6: V6, 24 Valves, DOHC, Twin-scroll Turbocharger (for some variants), Direct Injection Horsepower V6: Approx. 260-315 hp (depending on specific variant and year) Torque V6: Approx. 240-265 lb-ft (depending on specific variant and year) Fuel System V6: Multi-point fuel injection (MPFI) or Spark Ignition Direct Injection (SIDI) Primary Engine V8 Engine Code V8: L76, L98 (6.0L V8) Displacement V8: 6.0 Liters (5967 cc) Configuration V8: V8, Overhead Valves (OHV), 16 Valves, Displacement on Demand (DoD) Horsepower V8: Approx. 360-370 hp Torque V8: Approx. 390-395 lb-ft Fuel System V8: Multi-point fuel injection (MPFI) 🔧 Transmission Automatic Type: 6-speed automatic (e.g., 6L80E) Features: Active Select (manual shifting mode), driver shift control. Manual Type: Not commonly offered on Calais models during this generation, primarily automatic. 📐 Dimensions Exterior Length: Approx. 4950 mm Width: Approx. 1841 mm Height: Approx. 1463 mm Wheelbase: Approx. 2939 mm Weights Curb Weight: Varies by engine and features, typically 1700-1850 kg. 🛡️ Safety Features Ratings Ancap Rating: 5-star ANCAP safety rating for most VE Calais variants. Active Features Active Safety:...
The Holden Calais VE was positioned as a premium large sedan, offering a blend of comfort, luxury, and performance within Holden's lineup.
Competitive Analysis
Competitors:
Competed against vehicles like the Ford Falcon G6E/G6ET, Toyota Camry Grande, Nissan Maxima, and premium imported sedans of its era.
Key Features
Highlighted Features:
The VE Calais offered a refined driving experience, spacious interior, advanced features for its time (e.g., Bose audio, premium leather upholstery, advanced safety systems), and powerful V6 and V8 engine options.
📋 Manual Details
Coverage Areas
All Models Engines Trims Transmissions:
Yes
Engine Variants Covered:
Includes both V6 (3.6L naturally aspirated and turbocharged) and V8 (6.0L) engine options.
Transmission Variants Covered:
Covers all automatic transmissions fitted to the VE Calais during the specified years.
Page Count
Estimated Pages:
Varies by specific model/engine combination, typically 2000+ pages for a complete workshop manual.
Heating, ventilation, and air conditioning (HVAC) system, refrigerant, blower motor, climate control module.
Infotainment And Electronics:
Audio system, navigation, climate control interfaces, instrument cluster, body control module (BCM).
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections and replacement.
Troubleshooting:
Diagnostic procedures for common faults, symptom-based troubleshooting guides, error code interpretations.
Repair And Rebuild:
Detailed step-by-step instructions for component removal, installation, and overhaul (e.g., engine rebuild, transmission overhaul).
Component Replacement:
Replacement of individual parts such as alternators, starters, fuel pumps, radiators, brake components, suspension parts.
Diagnostics:
On-board diagnostics (OBD-II) system operation, reading trouble codes, using diagnostic scan tools.
Wiring Diagrams:
Comprehensive electrical wiring schematics for all vehicle systems.
Engine Diagnostics:
Includes detailed procedures for diagnosing engine performance issues, fuel system faults, emission control problems, and electrical system malfunctions.
Transmission Diagnostics:
Covers troubleshooting of automatic transmission shifting problems, electronic control issues, and general performance diagnostics.
Brake Diagnostics:
Detailed guides for ABS system faults, brake hydraulic system diagnosis, and parking brake adjustments.
Electrical Troubleshooting:
Extensive use of wiring diagrams and diagnostic trees for diagnosing electrical faults across all vehicle systems.
Technical Depth
Depth:
Comprehensive; covers basic maintenance to complex engine and transmission overhauls, including detailed diagnostic procedures and component specifications.
📊 Manual Specifications
File Format
File Type:
PDF
Accessibility:
Downloadable to PC, Mac, tablets, and smartphones. Requires Adobe Reader (free).
Print Quality
Quality:
High quality, designed to be printable with clear text and images.
Binding Type
Binding:
Not applicable (Digital Download)
Paper Type
Paper Type:
Not applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine V6
Engine Code V6:
LLT (3.6L V6 SIDI DOHC VVT)
Displacement V6:
3.6 Liters (3564 cc)
Configuration V6:
V6, 24 Valves, DOHC, Twin-scroll Turbocharger (for some variants), Direct Injection
Horsepower V6:
Approx. 260-315 hp (depending on specific variant and year)
Torque V6:
Approx. 240-265 lb-ft (depending on specific variant and year)
Fuel System V6:
Multi-point fuel injection (MPFI) or Spark Ignition Direct Injection (SIDI)
Primary Engine V8
Engine Code V8:
L76, L98 (6.0L V8)
Displacement V8:
6.0 Liters (5967 cc)
Configuration V8:
V8, Overhead Valves (OHV), 16 Valves, Displacement on Demand (DoD)
Horsepower V8:
Approx. 360-370 hp
Torque V8:
Approx. 390-395 lb-ft
Fuel System V8:
Multi-point fuel injection (MPFI)
🔧 Transmission
Automatic
Type:
6-speed automatic (e.g., 6L80E)
Features:
Active Select (manual shifting mode), driver shift control.
Manual
Type:
Not commonly offered on Calais models during this generation, primarily automatic.
📐 Dimensions
Exterior
Length:
Approx. 4950 mm
Width:
Approx. 1841 mm
Height:
Approx. 1463 mm
Wheelbase:
Approx. 2939 mm
Weights
Curb Weight:
Varies by engine and features, typically 1700-1850 kg.
🛡️ Safety Features
Ratings
Ancap Rating:
5-star ANCAP safety rating for most VE Calais variants.
Active Features
Active Safety:
Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS), Electronic Brake-force Distribution (EBD), Brake Assist.
Holden's iQ infotainment system (later models) or similar integrated audio/navigation systems. Options included CD players, auxiliary input, Bluetooth connectivity, and satellite navigation.
Driver Assistance
Advanced Driver Assistance:
Parking assist sensors (front and rear), rain-sensing wipers, automatic headlights were available on higher trims.
Connectivity
Connectivity Features:
Bluetooth hands-free calling, USB and auxiliary inputs for audio devices.
🔧 Maintenance
Service Intervals
Oil And Filter:
Typically every 15,000 km or 12 months, whichever comes first (consult specific owner's manual for exact intervals).
Transmission Fluid:
Check at 15,000 km intervals. Replacement interval varies, often around 60,000 - 120,000 km depending on driving conditions and fluid type (e.g., Dexron VI for automatics).
Coolant:
Initial change at 5 years or 160,000 km, then every 3 years or 80,000 km thereafter for extended life coolant.
Fluid Specifications
Engine Oil:
SAE 5W-30 or 10W-30, meeting GM dexos1 specification (check manual for exact API/ILSAC rating and viscosity for specific engine).
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Refer to owner's manual; often a specific GM fluid or Dexron type for hydraulic systems.
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints), catalytic converters, ignition coils, water pumps (especially on early models).
Engine Specific:
Some early 3.6L V6 SIDI engines experienced timing chain tensioner issues; check for service bulletins. 6.0L V8 can experience AFM/DOD lifter issues if not maintained properly.
📚 Vehicle History
Brand Heritage
Holden Legacy:
Holden has a long history in Australia as a beloved local manufacturer, known for producing iconic Australian vehicles tailored to local conditions.
Model Evolution
Ve Generation Introduction:
The VE Commodore (upon which the Calais is based) was a significant redesign, marking Holden's first entirely Australian-designed and engineered large car platform in years, sharing its Zeta platform with Cadillac.
Production
Manufacturing Location:
Adelaide, South Australia, Australia
🏆 Awards & Recognition
Recognitions
Historical Awards:
While specific 'Calais' awards are less common, the VE Commodore platform received critical acclaim for its chassis dynamics, ride comfort, and overall refinement, often being praised in automotive media reviews for punching above its weight class.