Yamaha FRJ1300 FRJ1300A V 2006-2009 Repair Service Manual
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Basic Information Identification Make: Yamaha Model: FJR1300 Model Variant: FJR1300A V Generation Generation Designation: RP13 Codes Engine Code: 1300cc Inline-4 Introduction Market Position Market Position: The FJR1300 is positioned as a premium sport-touring motorcycle, offering a blend of performance, comfort, and long-distance touring capability. Competitive Analysis Primary Competitors: Kawasaki Concours 14, BMW R 1200 RT, Honda ST1300. Key Features Key Features: Shaft drive, electronically adjustable suspension (on 'A' models), integrated braking system, large fuel tank, comfortable ergonomics, robust engine. Target Audience Target Audience: Touring enthusiasts, riders seeking a comfortable and powerful motorcycle for long journeys and commuting. Manual Details Coverage Areas Model Years Covered: 2006, 2007, 2008, 2009 Market Segments: North America, Europe, Asia (specific regions may vary) Page Count Estimated Page Count: 500+ Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine Service: Complete engine disassembly, assembly, inspection, and overhaul procedures for the 1300cc inline-four engine. Fuel System: Fuel injection system diagnostics, component testing, fuel pump, injectors, throttle body maintenance. Transmission Drivetrain: 5-speed constant mesh transmission service, clutch operation, drive shaft, final drive maintenance. Electrical System: Wiring diagrams, battery, charging system (alternator, rectifier/regulator), ignition system, starter motor, lighting, and accessory circuits. Brakes: Front and rear brake system service, hydraulic circuits, ABS (Anti-lock Braking System) diagnostics and bleeding, brake caliper and master cylinder overhaul. Suspension Steering: Front telescopic forks (including adjustable preload, compression, and rebound damping) service, rear monoshock absorber (including electronic preload adjustment for 'A' models) maintenance, steering system overhaul. Cooling System: Radiator, coolant hoses, thermostat, water pump, and fan maintenance and replacement. Frame Bodywork: Chassis inspection, frame integrity, fairing removal and installation, seat assembly, fuel tank removal and installation, luggage system components. Controls: Throttle controls, clutch lever, brake lever, gear shifter linkage, and handlebar assembly maintenance. Instrumentation: Dashboard, gauges, warning lights, and diagnostic indicators explanation and troubleshooting. Procedures Included Scheduled Maintenance: Detailed procedures for oil changes, filter replacements, spark plug service, valve clearance checks/adjustments, brake fluid replacement, and coolant changes. Troubleshooting Diagnostics: Systematic diagnostic flowcharts and step-by-step troubleshooting guides for common issues. Disassembly Assembly: Comprehensive, illustrated procedures for dismantling and reassembling all major vehicle components and sub-assemblies. Component Replacement: Instructions for replacing wear items, faulty components, and performing upgrades. Torque Specifications: Exact torque values for all critical fasteners. Wiring Diagrams: Detailed, high-resolution electrical wiring schematics for all circuits. Technical Depth Depth Of Coverage: Covers everything from basic rider maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics. Diagnostic Tools: Information pertaining to diagnostic connectors and potential use of specialized diagnostic tools if applicable. Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, printable pages with clear text and images. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchability: Searchable text allows for quick information retrieval. Engine Specifications Primary Engine Engine Type: Liquid-cooled, DOHC, 4-stroke, 16-valve, Inline-four cylinder Displacement: 1299 cc (79.3 cu. in.) Bore X Stroke: 81.0 mm x 63.0 mm Compression Ratio: 9.8:1 Performance Horsepower Rating: Approx. 140-145 hp (at crank, varies by market regulations) Torque Rating: Approx. 95-100 lb-ft (at crank, varies by market regulations) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual 42mm throttle bodies Fuel Type: Unleaded gasoline, minimum 87 octane (RON+MON)/2) Ignition Ignition System: TCI (Transistor Controlled Ignition) Cooling System Cooling Method: Liquid-cooled Transmission Standard Transmission Type: 5-speed, constant mesh Clutch Type: Wet, multiple-disc, cable-actuated Final Drive: Shaft drive Features Gear Ratios: Refer to specific manual section for detailed gear ratios. Fluid Specifications Transmission Oil Type: Yamalube High Performance Gear Oil (or equivalent SAE 80W-90 GL-4) Fluid Capacity Transmission Oil Capacity: Approx. 0.65 L (0.69 US qt) Dimensions Exterior Overall Length: 2175 mm (85.6 in) Overall Width: 750 mm (29.5 in) Overall Height: 1345 mm (52.9 in) (with adjustable windscreen in highest position) Seat Height: 805 mm (31.7 in) Wheelbase: 1515 mm (59.6 in) Weights Wet Weight: Approx. 293 kg (646 lbs) (FJR1300A) Fuel Capacity: 25 L (6.6 US gal) Wheels Tires Front Tire Size: 120/70ZR17M/C (58W) Rear Tire Size: 180/55ZR17M/C (73W) Wheel Bolt Pattern: N/A (Cast wheels, hub-mounted) Safety Features Ratings Crash Test Ratings: Motorcycles are not subjected to standardized crash testing in the same manner as automobiles. Active Features Active Safety Features: ABS (Anti-lock Braking System) is standard on the FJR1300A model for enhanced braking control. Lighting: Halogen headlights, LED tail light, integrated turn signals for high visibility. Passive Features Chassis Design: Rigid aluminum frame and substantial mass contribute to stability. Windscreen: Electrically adjustable windscreen for rider comfort and protection from elements. Technology Features Infotainment Infotainment System: The FJR1300 of this era does not feature a modern infotainment system or display. Instrumentation is analog/digital with essential readouts. Driver Assistance Driver Assistance Features: ABS is the primary driver assistance feature. The electronically adjustable suspension on the 'A'...
Wiring diagrams, battery, charging system (alternator, rectifier/regulator), ignition system, starter motor, lighting, and accessory circuits.
Brakes:
Front and rear brake system service, hydraulic circuits, ABS (Anti-lock Braking System) diagnostics and bleeding, brake caliper and master cylinder overhaul.
Suspension Steering:
Front telescopic forks (including adjustable preload, compression, and rebound damping) service, rear monoshock absorber (including electronic preload adjustment for 'A' models) maintenance, steering system overhaul.
Cooling System:
Radiator, coolant hoses, thermostat, water pump, and fan maintenance and replacement.
Frame Bodywork:
Chassis inspection, frame integrity, fairing removal and installation, seat assembly, fuel tank removal and installation, luggage system components.
Approx. 140-145 hp (at crank, varies by market regulations)
Torque Rating:
Approx. 95-100 lb-ft (at crank, varies by market regulations)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual 42mm throttle bodies
Fuel Type:
Unleaded gasoline, minimum 87 octane (RON+MON)/2)
Ignition
Ignition System:
TCI (Transistor Controlled Ignition)
Cooling System
Cooling Method:
Liquid-cooled
Transmission
Standard
Transmission Type:
5-speed, constant mesh
Clutch Type:
Wet, multiple-disc, cable-actuated
Final Drive:
Shaft drive
Features
Gear Ratios:
Refer to specific manual section for detailed gear ratios.
Fluid Specifications
Transmission Oil Type:
Yamalube High Performance Gear Oil (or equivalent SAE 80W-90 GL-4)
Fluid Capacity
Transmission Oil Capacity:
Approx. 0.65 L (0.69 US qt)
Dimensions
Exterior
Overall Length:
2175 mm (85.6 in)
Overall Width:
750 mm (29.5 in)
Overall Height:
1345 mm (52.9 in) (with adjustable windscreen in highest position)
Seat Height:
805 mm (31.7 in)
Wheelbase:
1515 mm (59.6 in)
Weights
Wet Weight:
Approx. 293 kg (646 lbs) (FJR1300A)
Fuel Capacity:
25 L (6.6 US gal)
Wheels Tires
Front Tire Size:
120/70ZR17M/C (58W)
Rear Tire Size:
180/55ZR17M/C (73W)
Wheel Bolt Pattern:
N/A (Cast wheels, hub-mounted)
Safety Features
Ratings
Crash Test Ratings:
Motorcycles are not subjected to standardized crash testing in the same manner as automobiles.
Active Features
Active Safety Features:
ABS (Anti-lock Braking System) is standard on the FJR1300A model for enhanced braking control.
Lighting:
Halogen headlights, LED tail light, integrated turn signals for high visibility.
Passive Features
Chassis Design:
Rigid aluminum frame and substantial mass contribute to stability.
Windscreen:
Electrically adjustable windscreen for rider comfort and protection from elements.
Technology Features
Infotainment
Infotainment System:
The FJR1300 of this era does not feature a modern infotainment system or display. Instrumentation is analog/digital with essential readouts.
Driver Assistance
Driver Assistance Features:
ABS is the primary driver assistance feature. The electronically adjustable suspension on the 'A' model offers a degree of rider customization for comfort and handling.
Connectivity
Connectivity Features:
No integrated smartphone connectivity or Bluetooth features on this generation.
Lighting Technology
Headlight Type:
Dual Halogen headlights for excellent illumination.
Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first.
Valve Clearance Check:
Every 26,600 km (16,500 miles) or 24 months.
Spark Plug Replacement:
Every 12,000 km (7,500 miles) or 12 months.
Brake Fluid Flush:
Every 2 years or as needed based on condition.
Fluid Specifications
Engine Oil Type:
Yamalube 4-AT Premium (or equivalent API SG, JASO MA, SAE 10W-40 semi-synthetic or full-synthetic)
Engine Oil Capacity:
Approx. 3.8 L (4.0 US qt) without filter change; 4.2 L (4.4 US qt) with filter change.
Coolant Type:
High-quality ethylene glycol-based antifreeze coolant, mixed 50/50 with distilled water.
Coolant Capacity:
Approx. 2.3 L (2.4 US qt)
Brake Fluid Type:
DOT 4 SAE J1703 or FMVSS No. 116 DOT 4
Known Issues
Common Wear Items:
Clutch plates, brake pads, tires, fork seals, and wheel bearings are typical wear items requiring periodic inspection and replacement.
Electrical Gremlins:
Some owners have reported minor electrical issues, often related to connector integrity or grounding points; the manual's detailed wiring diagrams are crucial for diagnosis.
Fuel System Maintenance:
Regular cleaning of fuel injectors and ensuring fuel quality can prevent performance degradation.
Suspension Care:
Regular cleaning of fork stanchions and rear shock linkage bearings helps prolong their life and maintain smooth operation.
Vehicle History
Brand Heritage
Brand Heritage:
Yamaha Motor Company, established in 1955, has a rich history in motorcycle manufacturing, known for innovation, performance, and reliability across various motorcycling disciplines.
Model Evolution
First Generation Launch:
The FJR1300 was initially introduced in 2001, replacing the Yamaha XJR1200/1300 as Yamaha's flagship sport-touring machine.
Key Updates 2006-2009:
Models from 2006 onwards often received updates to ABS systems, minor ECU tuning, and cosmetic refinements. The 'A' designation typically signifies models equipped with ABS.
Production
Manufacturing Location:
Primarily manufactured in Japan.
Awards & Recognition
Recognitions
Motorcycle Of The Year Awards:
While specific awards vary by publication and region, the FJR1300 has consistently been recognized by motorcycle media for its exceptional sport-touring capabilities and value.
Ratings
Owner Satisfaction Ratings:
Generally high owner satisfaction ratings due to its reliability, comfort, and performance for its intended use.