Kawasaki Vulcan 900 Classic LT 2006-2013 Service Manual
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The Kawasaki Vulcan 900 Classic LT, produced from 2006 to 2013, is a cruiser motorcycle celebrated for its classic styling and comfortable touring capabilities, enhanced by the LT variant's inclusion of a windshield, saddlebags, and backrest. Powered by an 892 cc liquid-cooled V-twin engine delivering approximately 48 horsepower, it features a 5-speed transmission and a reliable belt drive. This model is recognized for its robust engineering and is designed for motorcycle enthusiasts seeking a blend of traditional aesthetics and practical touring features, often competing with models from Honda, Yamaha, and Suzuki. This comprehensive Workshop Service Manual, available in English and presented as a high-resolution, searchable, and printable document, covers the Kawasaki Vulcan 900 Classic LT for model years 2006 through 2013. It provides detailed instructions for engine overhaul, transmission maintenance, fuel and ignition system servicing, electrical system diagnostics, and bodywork repairs. The manual includes essential information on routine maintenance, troubleshooting procedures, technical specifications, and the use of specialized tools, empowering owners and technicians to maintain, repair, and optimize their vehicle with accuracy and efficiency. 🏷️ Basic Information Identification Make: Kawasaki Model: Vulcan 900 Classic LT Model Variant: Classic LT Codes Model Code: VN900B Generation Production Years: 2006-2013 👋 Introduction Market Position Segment: Cruiser Motorcycle Target Audience: Motorcycle enthusiasts, owners, and independent repair technicians Competitive Analysis Competitors: Honda Shadow, Yamaha V-Star, Suzuki Boulevard Key Features Bike Features: Classic styling, comfortable touring ('LT' variant includes windshield, saddlebags, backrest) Manual Value Proposition Benefit To Owner: Enables informed decision-making for maintenance and repairs, potential cost savings on labor Professional Assistance: Aims to help users perform repairs like a professional technician Manual Reliability Information Accuracy: Stated as providing the most reliable information and ensuring accuracy 📋 Manual Details Coverage Areas Applicable Years: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Page Count Total Pages: 588 Manual Type Type: Workshop Service Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete overhaul, disassembly, assembly, diagnostics, tuning Transmission: Disassembly, assembly, lubrication, diagnostics Fuel System: Carburetor tuning, fuel pump, fuel lines, filter replacement Ignition System: Spark plugs, ignition timing, coil testing Lubrication System: Oil pump, oil filter, oil change procedures, capacities Exhaust System: Muffler inspection, gasket replacement, heat shields Electrical System: Wiring diagrams, battery maintenance, lighting, starter, charging system, fuses, relays Bodywork: Fairings, fenders, seat removal, tank installation, minor repairs Procedures Included Maintenance: Routine servicing, lubrication schedules, fluid checks and changes Troubleshooting: Diagnostic charts, common problem identification and solutions Repair: Detailed step-by-step instructions for component repair and replacement Installation: Procedures for installing new or replacement parts and accessories Tune Ups: Engine tuning, carburetor synchronization, ignition timing adjustments Disassembly Assembly: Comprehensive guides for taking apart and putting back together major components Technical Depth Depth: Comprehensive from routine maintenance to full engine and transmission rebuilds Special Tools: Identification and usage of Kawasaki-specific service tools Proprietary Components: Instructions for manufacturer-specific components 📊 Manual Specifications File Format Quality: High-resolution, searchable PDF Print Quality Printability: Printable Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper: Not Applicable (Digital Download) Delivery Delivery Method: Fast and Free Electronic Delivery via Email ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, V-twin, SOHC, 4 valves per cylinder Displacement: 892 cc (54.4 cu in) Bore X Stroke: 92.0 x 82.0 mm (3.62 x 3.23 in) Cooling System: Liquid-cooled Performance Horsepower: Approx. 48 HP (36 kW) @ 5400 RPM (estimated) Torque: Approx. 70 Nm (52 lb-ft) @ 3000 RPM (estimated) Fuel System Fuel Delivery: Digital fuel injection with dual 34mm throttle bodies Fuel Tank Capacity: 20.0 L (5.3 gal) Ignition Ignition Type: Digital CDI 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Features Clutch: Wet, multiple-disc Final Drive: Belt Drive 📐 Dimensions Exterior Overall Length: 2425 mm (95.5 in) Overall Width: 995 mm (39.2 in) Overall Height: 1450 mm (57.1 in) (with windshield) Weights Curb Weight: Approx. 263 kg (580 lbs) Gross Vehicle Weight Rating: Not Specified Wheels Tires Front Tire Size: 80/90-21M/C 44S Rear Tire Size: 180/70-15M/C 76H Front Wheel: 21 inch spoke Rear Wheel: 15 inch spoke 🛡️ Safety Features Ratings Safety Certification: Not Applicable (Motorcycle) Active Features Brakes Front: Single 300mm disc, dual-piston caliper Brakes Rear: Single 270mm disc, dual-piston caliper Passive Features Lighting: Halogen headlight, LED taillight 💡 Technology Features Infotainment Audio System: Not typically equipped with integrated audio systems on this model year. Driver Assistance ABS: Anti-lock Braking System (ABS) may be an option or standard on certain trims/years. Confirm specific model. Connectivity Usb Charging: Not standard. Aftermarket options available. 🔧 Maintenance Service Intervals Oil Change Interval: Every 4,000 miles or 6 months (Consult manual for exact specs) Air Filter Cleaning: Every 8,000 miles or 12 months Spark Plug Replacement: Every 12,000 miles or 24 months Fluid Specifications Engine Oil Type: SAE 10W-40 API SG or SH (Consult manual for exact specifications) Engine Oil Capacity: Approx. 3.7 L...
The Kawasaki Vulcan 900 Classic LT, produced from 2006 to 2013, is a cruiser motorcycle celebrated for its classic styling and comfortable touring capabilities, enhanced by the LT variant's inclusion of a windshield, saddlebags, and backrest. Powered by an 892 cc liquid-cooled V-twin engine delivering approximately 48 horsepower, it features a 5-speed transmission and a reliable belt drive. This model is recognized for its robust engineering and is designed for motorcycle enthusiasts seeking a blend of traditional aesthetics and practical touring features, often competing with models from Honda, Yamaha, and Suzuki.
This comprehensive Workshop Service Manual, available in English and presented as a high-resolution, searchable, and printable document, covers the Kawasaki Vulcan 900 Classic LT for model years 2006 through 2013. It provides detailed instructions for engine overhaul, transmission maintenance, fuel and ignition system servicing, electrical system diagnostics, and bodywork repairs. The manual includes essential information on routine maintenance, troubleshooting procedures, technical specifications, and the use of specialized tools, empowering owners and technicians to maintain, repair, and optimize their vehicle with accuracy and efficiency.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Vulcan 900 Classic LT
Model Variant:
Classic LT
Codes
Model Code:
VN900B
Generation
Production Years:
2006-2013
👋 Introduction
Market Position
Segment:
Cruiser Motorcycle
Target Audience:
Motorcycle enthusiasts, owners, and independent repair technicians
Competitive Analysis
Competitors:
Honda Shadow, Yamaha V-Star, Suzuki Boulevard
Key Features
Bike Features:
Classic styling, comfortable touring ('LT' variant includes windshield, saddlebags, backrest)
Manual Value Proposition
Benefit To Owner:
Enables informed decision-making for maintenance and repairs, potential cost savings on labor
Professional Assistance:
Aims to help users perform repairs like a professional technician
Manual Reliability
Information Accuracy:
Stated as providing the most reliable information and ensuring accuracy