2006 Chevrolet GMC N-Series Isuzu Truck Service Repair Manual
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🏷️ Basic Information Identification Make: Chevrolet/GMC/Isuzu Model: N-Series Truck Year: 2006 👋 Introduction Market Position Vehicle Class: Light Commercial Vehicle / Truck Segment: GVWR Class 3-7 (typically for Isuzu N-Series chassis) Competitive Analysis Competitors: Ford E-Series, Mercedes-Benz Sprinter (depending on configuration), Freightliner M2 Key Features Powertrain Options: Designed to cover various gasoline and diesel engine options common in the N-Series platform. Utility: Highly versatile chassis used for a wide array of vocational applications (e.g., box trucks, service bodies, utility trucks). 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance, Troubleshooting Page Count Estimated Page Count: Extensive (typical factory service manuals range from 1000-3000+ pages) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, overhaul, fuel system, ignition, lubrication, cooling, emission control systems Transmission: Automatic and manual transmission service, diagnostics, overhaul, fluid specifications, torque converter information Drivetrain: Front and rear axle service, differential overhaul, driveshaft and U-joint inspection and replacement Brakes: Hydraulic system, ABS, brake pads, rotors, drums, lines, calipers, master cylinder, power booster Suspension: Front and rear suspension components, shock absorbers, struts, springs, control arms, alignment procedures Steering: Power steering system, steering gear, tie rods, steering column, alignment Electrical: Starting and charging systems, battery, alternator, starter, wiring diagrams, lighting, fuses, relays, body control modules (BCM) HVAC: Air conditioning, heating, ventilation system diagnostics and repair, refrigerant handling, components Body: Exterior and interior body panels, doors, hoods, latches, glass, upholstery, trim Chassis: Frame, subframes, body mounting, exhaust system Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, lubrication points Troubleshooting: Diagnostic charts, symptom-based troubleshooting, common problems and solutions Repair: Step-by-step disassembly and reassembly of all major components and systems Diagnostics: On-Board Diagnostics (OBD-II) system, DTC (Diagnostic Trouble Code) definitions and interpretations, sensor testing Rebuilding: Complete engine and transmission overhaul procedures with detailed specifications and clearances Technical Depth Depth: Comprehensive factory-level technical data, suitable for both novice DIYers and professional mechanics Detail Level: Exploded views, detailed diagrams, torque specifications, electrical schematics, diagnostic flowcharts 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable without restriction Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Display Recommendation Software: Adobe PDF Reader recommended for optimal display of images and graphics ⚙️ Engine Specifications Primary Engine Engine Type: Diesel and Gasoline (specific engines vary by configuration and market, common Isuzu engines include 4HK1-TCS, 4JJ1-TC; GM Vortec V8 gasoline engines also available). Performance Horsepower Range: Typically 150-250 HP (varies significantly by engine) Torque Range: Typically 250-500 lb-ft (varies significantly by engine) Fuel System Fuel Injection: Common Rail Diesel Injection (CRDI) for diesel engines; Port Fuel Injection (PFI) or Direct Injection (DI) for gasoline engines. Emission Control Emission Systems: Diesel Particulate Filter (DPF), Exhaust Gas Recirculation (EGR), Selective Catalytic Reduction (SCR) for later diesel models; Catalytic converters for gasoline engines. 🔧 Transmission Standard Transmission Type: Manual and Automatic transmissions common. Specific models include Aisin automatic transmissions and manual gearboxes. Optional Transmission Options: Multiple gear ratios and transmission configurations available depending on engine and chassis variant. Features Transmission Features: Heavy-duty construction, potential for PTO (Power Take-Off) provisions on some models. 📐 Dimensions Exterior Wheelbase: Highly variable, ranging from approximately 109 to 177 inches or more, depending on chassis configuration. Weights Gvwr: Gross Vehicle Weight Rating (GVWR) varies by chassis, typically ranging from 12,000 lbs to 26,000 lbs or higher. Cargo Payload Capacity: Variable, designed for significant payload based on GVWR and body configuration. 🛡️ Safety Features Ratings Crash Test Ratings: Commercial vehicles are often tested to different standards than passenger cars. Manual would detail specific crashworthiness information relevant to its class. Active Features Active Safety: Antilock Braking System (ABS) likely standard; traction control and stability control may be available on specific trims or as options. Passive Features Passive Safety: Seat belts, potentially airbags for driver and passenger. Manual would detail SRS (Supplemental Restraint System) components. 💡 Technology Features Infotainment Infotainment System: Basic infotainment features likely, with options for AM/FM radio, CD player, and possibly auxiliary input depending on trim. Driver Assistance Driver Aids: Limited driver assistance technology on 2006 models, focusing on core vehicle operation and safety systems like ABS. Connectivity Connectivity Features: Basic connectivity through auxiliary inputs or perhaps early Bluetooth integration on higher trims. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-7,500 miles for gasoline, 7,500-15,000 miles for diesel, or annually, whichever comes first. Specifics in manual. Transmission Fluid Change: Recommended every 30,000-60,000 miles for automatic transmissions, depending on service conditions. Manual transmission fluid less frequent. Coolant Flush: Typically every 30,000-60,000 miles or 2-4 years, depending on coolant type. Fluid Specifications Engine Oil: API classification and viscosity grade specified in manual (e.g., SAE 15W-40 for diesel, SAE 5W-30 or 10W-30 for gasoline, with specific diesel spec oils recommended for Isuzu diesels). Transmission Fluid: Dexron-VI for automatic...
Adobe PDF Reader recommended for optimal display of images and graphics
⚙️ Engine Specifications
Primary Engine
Engine Type:
Diesel and Gasoline (specific engines vary by configuration and market, common Isuzu engines include 4HK1-TCS, 4JJ1-TC; GM Vortec V8 gasoline engines also available).
Performance
Horsepower Range:
Typically 150-250 HP (varies significantly by engine)
Torque Range:
Typically 250-500 lb-ft (varies significantly by engine)
Fuel System
Fuel Injection:
Common Rail Diesel Injection (CRDI) for diesel engines; Port Fuel Injection (PFI) or Direct Injection (DI) for gasoline engines.
Emission Control
Emission Systems:
Diesel Particulate Filter (DPF), Exhaust Gas Recirculation (EGR), Selective Catalytic Reduction (SCR) for later diesel models; Catalytic converters for gasoline engines.
🔧 Transmission
Standard
Transmission Type:
Manual and Automatic transmissions common. Specific models include Aisin automatic transmissions and manual gearboxes.
Optional
Transmission Options:
Multiple gear ratios and transmission configurations available depending on engine and chassis variant.
Features
Transmission Features:
Heavy-duty construction, potential for PTO (Power Take-Off) provisions on some models.
📐 Dimensions
Exterior
Wheelbase:
Highly variable, ranging from approximately 109 to 177 inches or more, depending on chassis configuration.
Weights
Gvwr:
Gross Vehicle Weight Rating (GVWR) varies by chassis, typically ranging from 12,000 lbs to 26,000 lbs or higher.
Cargo
Payload Capacity:
Variable, designed for significant payload based on GVWR and body configuration.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Commercial vehicles are often tested to different standards than passenger cars. Manual would detail specific crashworthiness information relevant to its class.
Active Features
Active Safety:
Antilock Braking System (ABS) likely standard; traction control and stability control may be available on specific trims or as options.
Passive Features
Passive Safety:
Seat belts, potentially airbags for driver and passenger. Manual would detail SRS (Supplemental Restraint System) components.
💡 Technology Features
Infotainment
Infotainment System:
Basic infotainment features likely, with options for AM/FM radio, CD player, and possibly auxiliary input depending on trim.
Driver Assistance
Driver Aids:
Limited driver assistance technology on 2006 models, focusing on core vehicle operation and safety systems like ABS.
Connectivity
Connectivity Features:
Basic connectivity through auxiliary inputs or perhaps early Bluetooth integration on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 miles for gasoline, 7,500-15,000 miles for diesel, or annually, whichever comes first. Specifics in manual.
Transmission Fluid Change:
Recommended every 30,000-60,000 miles for automatic transmissions, depending on service conditions. Manual transmission fluid less frequent.
Coolant Flush:
Typically every 30,000-60,000 miles or 2-4 years, depending on coolant type.
Fluid Specifications
Engine Oil:
API classification and viscosity grade specified in manual (e.g., SAE 15W-40 for diesel, SAE 5W-30 or 10W-30 for gasoline, with specific diesel spec oils recommended for Isuzu diesels).
Transmission Fluid:
Dexron-VI for automatic transmissions; manual transmission fluid (MTF) specification detailed in manual.
Coolant:
Isuzu or GM approved engine coolant, typically a long-life orange or pink silicate-free type, or Dex-Cool compatible.
Known Issues
Common Problems:
Potential issues can include EGR valve failures on diesel engines, DPF regeneration issues, injector problems, and starter/alternator wear. Manual provides detailed troubleshooting for these.
Parts Identification
Filter Numbers:
Manual will contain references to genuine Isuzu/GM part numbers for filters (oil, fuel, air, cabin) and other common service items.
📚 Vehicle History
Brand Heritage
Collaboration:
Represents a strategic partnership between General Motors (Chevrolet/GMC) and Isuzu Motors, leveraging Isuzu's expertise in light commercial diesel vehicles.
Model Evolution
Platform:
The Isuzu N-Series platform is a globally recognized and robust commercial truck chassis known for its durability and adaptability.
Production
Manufacturing Location:
Primarily manufactured by Isuzu and then sold under Chevrolet and GMC branding in North America.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
The Isuzu N-Series platform is recognized for its reliability, fuel efficiency (especially diesel variants), and suitability for commercial applications, often earning praise in fleet management publications.