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2006 Ford Fusion Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Ford Model: Fusion Year: 2006 Generation Generation: First Generation (2006-2012) Codes Chassis Code: CD3 👋 Introduction Market Position Vehicle Segment: Mid-size Sedan Target Audience: DIY enthusiasts, independent repair shops, fleet maintenance Competitive Analysis Competition: Other mid-size sedans of the era such as Toyota Camry, Honda Accord, Chevrolet Malibu, Nissan Altima. Key Features Manual Advantage: Licensed OE (Original Equipment) derived information, instant online access, year-long subscription, cross-platform compatibility (PC, tablet, smartphone). Software Developer: RepairSurge 📋 Manual Details Coverage Areas Primary Coverage: 2006 Ford Fusion Page Count Estimated Page Count: Extensive (digital, not a fixed page count, comparable to a comprehensive factory service manual) Manual Type Type: Online Service & Repair Manual Software Language Language: English Format Format: Web-based software accessible via browser 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drivetrain Chassis: Suspension, Steering, Brakes, Wheels, Tires Electrical: Wiring Diagrams, Lighting, Instruments, Body Electrical Comfort And Convenience: HVAC (Heating, Ventilation, and Air Conditioning), Audio System, Interior Trim, Exterior Trim Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Troubleshooting: Diagnostic procedures, symptom-based troubleshooting, diagnostic trouble codes (DTCs) Repair: Component replacement, system repairs, adjustments Diagnostics: On-Board Diagnostics (OBD-II) procedures, scan tool usage Technical Depth Depth: Comprehensive Factory-Level Detail (OE Material Derived) Specific Procedures: Engine rebuild procedures, transmission overhaul, brake system bleeding, suspension component replacement, electrical circuit tracing 📊 Manual Specifications File Format Access Method: Internet browser access Print Quality Print Compatibility: Printable pages available Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Option 1: 2.3L Duratec DOHC I-4 Engine Code 1: PZEV (Partial Zero Emission Vehicle) emissions compliant in California and other states. Horsepower 1: 160 hp @ 6250 rpm Torque 1: 146 lb-ft @ 4250 rpm Bore X Stroke 1: 3.46 in x 3.54 in (88 mm x 90 mm) Compression Ratio 1: 9.7:1 Optional Engine Engine Option 2: 3.0L Duratec 30 V6 DOHC Horsepower 2: 200 hp @ 6300 rpm Torque 2: 203 lb-ft @ 4300 rpm Bore X Stroke 2: 3.50 in x 3.15 in (89 mm x 80 mm) Compression Ratio 2: 10.0:1 Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Recommended Fuel: 87 Octane Unleaded Gasoline Performance Emissions Control: Catalytic Converter, On-Board Diagnostics (OBD-II) 🔧 Transmission Standard Transmission Type I4: 5-speed Manual Transmission (M5R1) Optional Transmission Type I4 Auto: 5-speed Automatic Transmission (5F50N) Transmission Type V6: 6-speed Automatic Transmission (AX4N) Features Transmission Fluid I4 Auto: Mercon V Transmission Fluid V6: Mercon LV Drivetrain Layout: Front-Wheel Drive (FWD) 📐 Dimensions Exterior Length: 191.1 in (4854 mm) Width: 72.4 in (1839 mm) Height: 58.4 in (1483 mm) Wheelbase: 107.4 in (2728 mm) Front Track: 61.2 in (1554 mm) Rear Track: 61.2 in (1554 mm) Weights Curb Weight I4: 3329 lbs (1510 kg) Curb Weight V6: 3544 lbs (1607 kg) Gross Vehicle Weight Rating Gvwr: Approximately 4500-4700 lbs (depending on engine and options) Cargo Trunk Volume: 16.5 cu ft (467 L) 🛡️ Safety Features Ratings NHTSA Frontal Driver: ★★★★★ (5/5) NHTSA Frontal Passenger: ★★★★★ (5/5) NHTSA Side Driver: ★★★★☆ (4/5) NHTSA Side Rear Passenger: ★★★★☆ (4/5) IIHS Moderate Overlap Frontal Offset: Good IIHS Side Impact: Good Passive Features Airbags: Frontal airbags, front side-impact airbags, side curtain airbags (optional) Seatbelts: 3-point seat belts with pretensioners and load limiters Child Anchors: LATCH (Lower Anchors and Tethers for Children) system Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Traction Control System (TCS) (standard on V6, optional on I4) Electronic Stability Control: Electronic Stability Control (ESC) (optional) 💡 Technology Features Infotainment Audio System: Standard AM/FM stereo with CD player, optional Sirius Satellite Radio. Display: Digital clock display, optional navigation system on higher trims. Driver Assistance Cruise Control: Standard cruise control. Remote Keyless Entry: Standard or optional depending on trim level. Connectivity Auxiliary Input: Optional auxiliary audio input jack. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months, whichever comes first (or 7,500 miles under normal conditions with synthetic oil, refer to manual for specifics). Air Filter Replacement: Every 15,000 - 30,000 miles, depending on driving conditions. Engine Coolant Flush: Every 100,000 miles or 5 years for the initial flush, then every 50,000 miles or 5 years thereafter. Transmission Fluid Change I4 Auto: Every 30,000 - 100,000 miles, depending on driving conditions (refer to manual for precise interval and Mercon V specification). Spark Plug Replacement I4: Approximately 100,000 miles (iridium spark plugs). Spark Plug Replacement V6: Approximately 60,000 miles (platinum spark plugs). Fluid Specifications Engine Oil Spec I4: SAE 5W-20, API Service SG or higher Engine Oil Spec V6: SAE 5W-20, API Service SG or higher Engine Oil Capacity I4: 5.0 quarts (4.7 liters) with filter Engine Oil Capacity V6: 6.0 quarts (5.7 liters) with filter Coolant Type: Ford Premium Engine Coolant (Green) Known Issues Common Issue 1: Transmission Control Module (TCM)...
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2006 Ford Fusion Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Ford
Model:
Fusion
Year:
2006
Generation
Generation:
First Generation (2006-2012)
Codes
Chassis Code:
CD3
👋 Introduction
Market Position
Vehicle Segment:
Mid-size Sedan
Target Audience:
DIY enthusiasts, independent repair shops, fleet maintenance
Competitive Analysis
Competition:
Other mid-size sedans of the era such as Toyota Camry, Honda Accord, Chevrolet Malibu, Nissan Altima.
Key Features
Manual Advantage:
Licensed OE (Original Equipment) derived information, instant online access, year-long subscription, cross-platform compatibility (PC, tablet, smartphone).
Software Developer:
RepairSurge
📋 Manual Details
Coverage Areas
Primary Coverage:
2006 Ford Fusion
Page Count
Estimated Page Count:
Extensive (digital, not a fixed page count, comparable to a comprehensive factory service manual)
Manual Type
Type:
Online Service & Repair Manual Software
Language
Language:
English
Format
Format:
Web-based software accessible via browser
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain
Chassis:
Suspension, Steering, Brakes, Wheels, Tires
Electrical:
Wiring Diagrams, Lighting, Instruments, Body Electrical
Comfort And Convenience:
HVAC (Heating, Ventilation, and Air Conditioning), Audio System, Interior Trim, Exterior Trim
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting, diagnostic trouble codes (DTCs)
Repair:
Component replacement, system repairs, adjustments
Diagnostics:
On-Board Diagnostics (OBD-II) procedures, scan tool usage
Technical Depth
Depth:
Comprehensive Factory-Level Detail (OE Material Derived)
Specific Procedures:
Engine rebuild procedures, transmission overhaul, brake system bleeding, suspension component replacement, electrical circuit tracing
📊 Manual Specifications
File Format
Access Method:
Internet browser access
Print Quality
Print Compatibility:
Printable pages available
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
2.3L Duratec DOHC I-4
Engine Code 1:
PZEV (Partial Zero Emission Vehicle) emissions compliant in California and other states.
Horsepower 1:
160 hp @ 6250 rpm
Torque 1:
146 lb-ft @ 4250 rpm
Bore X Stroke 1:
3.46 in x 3.54 in (88 mm x 90 mm)
Compression Ratio 1:
9.7:1
Optional Engine
Engine Option 2:
3.0L Duratec 30 V6 DOHC
Horsepower 2:
200 hp @ 6300 rpm
Torque 2:
203 lb-ft @ 4300 rpm
Bore X Stroke 2:
3.50 in x 3.15 in (89 mm x 80 mm)
Compression Ratio 2:
10.0:1
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
87 Octane Unleaded Gasoline
Performance
Emissions Control:
Catalytic Converter, On-Board Diagnostics (OBD-II)
🔧 Transmission
Standard
Transmission Type I4:
5-speed Manual Transmission (M5R1)
Optional
Transmission Type I4 Auto:
5-speed Automatic Transmission (5F50N)
Transmission Type V6:
6-speed Automatic Transmission (AX4N)
Features
Transmission Fluid I4 Auto:
Mercon V
Transmission Fluid V6:
Mercon LV
Drivetrain Layout:
Front-Wheel Drive (FWD)
📐 Dimensions
Exterior
Length:
191.1 in (4854 mm)
Width:
72.4 in (1839 mm)
Height:
58.4 in (1483 mm)
Wheelbase:
107.4 in (2728 mm)
Front Track:
61.2 in (1554 mm)
Rear Track:
61.2 in (1554 mm)
Weights
Curb Weight I4:
3329 lbs (1510 kg)
Curb Weight V6:
3544 lbs (1607 kg)
Gross Vehicle Weight Rating Gvwr:
Approximately 4500-4700 lbs (depending on engine and options)
Cargo
Trunk Volume:
16.5 cu ft (467 L)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
★★★★★ (5/5)
NHTSA Frontal Passenger:
★★★★★ (5/5)
NHTSA Side Driver:
★★★★☆ (4/5)
NHTSA Side Rear Passenger:
★★★★☆ (4/5)
IIHS Moderate Overlap Frontal Offset:
Good
IIHS Side Impact:
Good
Passive Features
Airbags:
Frontal airbags, front side-impact airbags, side curtain airbags (optional)
Seatbelts:
3-point seat belts with pretensioners and load limiters
Child Anchors:
LATCH (Lower Anchors and Tethers for Children) system
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Traction Control System (TCS) (standard on V6, optional on I4)
Electronic Stability Control:
Electronic Stability Control (ESC) (optional)
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player, optional Sirius Satellite Radio.
Display:
Digital clock display, optional navigation system on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control.
Remote Keyless Entry:
Standard or optional depending on trim level.
Connectivity
Auxiliary Input:
Optional auxiliary audio input jack.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (or 7,500 miles under normal conditions with synthetic oil, refer to manual for specifics).
Air Filter Replacement:
Every 15,000 - 30,000 miles, depending on driving conditions.
Engine Coolant Flush:
Every 100,000 miles or 5 years for the initial flush, then every 50,000 miles or 5 years thereafter.
Transmission Fluid Change I4 Auto:
Every 30,000 - 100,000 miles, depending on driving conditions (refer to manual for precise interval and Mercon V specification).
Spark Plug Replacement I4:
Approximately 100,000 miles (iridium spark plugs).
Spark Plug Replacement V6:
Approximately 60,000 miles (platinum spark plugs).
Fluid Specifications
Engine Oil Spec I4:
SAE 5W-20, API Service SG or higher
Engine Oil Spec V6:
SAE 5W-20, API Service SG or higher
Engine Oil Capacity I4:
5.0 quarts (4.7 liters) with filter
Engine Oil Capacity V6:
6.0 quarts (5.7 liters) with filter
Coolant Type:
Ford Premium Engine Coolant (Green)
Known Issues
Common Issue 1:
Transmission Control Module (TCM) failures leading to shifting problems (especially with the 5F50N automatic).
Common Issue 2:
Water pump leaks on the 3.0L V6 engine.
Common Issue 3:
Oil leaks from the valve cover gaskets, particularly on higher mileage vehicles.
Common Issue 4:
Power steering fluid leaks or pump issues.
📚 Vehicle History
Brand Heritage
Ford History:
Ford Motor Company, established in 1903, is one of the world's largest automakers with a long history of innovation and popular vehicles.
Model Evolution
Fusion Introduction:
The Ford Fusion was introduced for the 2006 model year as a replacement for the Ford Mondeo in North America. It was Ford's first front-wheel-drive mid-size sedan.
Platform Sharing:
Based on the Mazda GG platform, shared with the Mazda 6 and Mercury Milan.
Production
Assembly Plant:
Flat Rock, Michigan, USA
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
The 2006 Ford Fusion was an IIHS Top Safety Pick.
Motor Trend Car Of The Year Nominee:
The Fusion was a nominee for MotorTrend's Car of the Year award in its debut year.
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