2006 Harley Davidson Sportster Models Service Repair Workshop Manual Downland
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🏷️ Basic Information Identification Make: Harley-Davidson Model: Sportster Model Variants: XL1200C Sportster Custom, XL1200L Sportster Low, XL1200R Sportster Roadster, XL883 Sportster Low, XL883C Sportster Custom, XL883R Sportster Year: 2006 Codes Engine Family Code: XL 👋 Introduction Market Position Target Audience: Do-it-yourself enthusiasts and experienced mechanics seeking comprehensive repair and maintenance information for their 2006 Harley-Davidson Sportster. Competitive Analysis Value Proposition: Provides factory-level technical data at an inexpensive cost, empowering owners to maintain and repair their motorcycles efficiently, saving on labor costs. Key Features Ease Of Use: Easy-to-read text, clear diagrams, and step-by-step instructions enhance usability for all skill levels. Delivery Method: Instant download, eliminating postage and packaging delays and costs. 📋 Manual Details Coverage Areas Primary Coverage: Complete factory service repair workshop manual for 2006 Harley-Davidson Sportster models. Secondary Coverage: Includes dedicated Electrical Diagnostic Manual sections. Page Count Page Count: Not specified in product information. Manual Type Manual Type: Factory Service Repair Workshop Manual & Electrical Diagnostic Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Main Sections: Maintenance, Chassis, Engine, Fuel System, Electric Starter, Drive/Transmission, Electrical. Electrical Diagnostic Sections: Starting & Charging, Instruments, TSM & TSSM, Engine Management, Wiring. Procedures Included General Procedures: Step-by-step instructions, complete disassembly procedures, troubleshooting, repair, maintenance. Diagnostic Procedures: Diagnostic procedures for electrical systems including engine management and starting/charging. Technical Depth Depth Of Coverage: Comprehensive, covering every detail from basic maintenance to complete rebuilds, suitable for DIY and experienced mechanics. Visual Aids: Top quality diagrams, highly detailed exploded pictures. 📊 Manual Specifications File Format File Format: PDF Compatibility: All Versions of Windows & Mac Print Quality Printability: All pages are printable. Text Searchability: Implied searchability due to PDF format, aiding in quick information retrieval. Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) Requirements Software Requirements: Adobe PDF Reader, WinZip ⚙️ Engine Specifications Primary Engine Engine Type: Evolution V-Twin (Air-Cooled) Engine Displacement Xl883: 883 cc (53.7 cu in) Engine Displacement Xl1200: 1200 cc (73.2 cu in) Performance Horsepower Xl883: Approx. 53 HP @ 6000 RPM (estimated for reference, manual will have precise specs). Torque Xl883: Approx. 54 lb-ft @ 3500 RPM (estimated for reference, manual will have precise specs). Horsepower Xl1200: Approx. 65 HP @ 6000 RPM (estimated for reference, manual will have precise specs). Torque Xl1200: Approx. 72 lb-ft @ 3500 RPM (estimated for reference, manual will have precise specs). Fuel System Fuel Delivery Xl1200C Xl883C Xl1200R: Electronic Sequential Port Fuel Injection (ESPFI) (Standard for these models) Fuel Delivery Xl883 Xl883R Xl1200L: Carbureted (Keihin CV 40mm) (Standard for these models, though some late production or specific market variations might differ, manual will clarify). Ignition System: High-performance electronic ignition system. 🔧 Transmission Standard Transmission Type: 5-speed constant mesh, helical gear. Clutch Type: Wet, multi-plate. Features Drive Type: Belt Drive (Primary), Chain Drive (Final) Gear Ratios: Specific gear ratios for each model variant will be detailed in the manual. Transmission Fluid Type: Refer to manual for specific Harley-Davidson or API GL-4 SAE 80W-90 specification. 📐 Dimensions Exterior Wheelbase Xl883 Xl883R: Approx. 56.5 inches (1435 mm) (manual will have precise figures). Wheelbase Xl1200C Xl1200L Xl1200R Xl883C: Approx. 57.5 inches (1460 mm) (manual will have precise figures). Seat Height Laden Xl883 Xl883R: Approx. 27.3 inches (693 mm) (manual will have precise figures). Seat Height Laden Xl1200C Xl1200L Xl1200R Xl883C: Approx. 26.5 inches (673 mm) for 'Low' models, and higher for others (manual will have precise figures). Weights Dry Weight Xl883: Approx. 520 lbs (236 kg) (manual will have precise figures). Dry Weight Xl1200: Approx. 540-560 lbs (245-254 kg) (manual will have precise figures). 🛡️ Safety Features Ratings Safety Ratings: Not applicable for motorcycles in the same way as cars; manual will cover braking system performance and maintenance. Active Features Braking System Front: Single 300mm (11.8 in) disc, 4-piston caliper (standard for all 2006 Sportsters). Braking System Rear: 260mm (10.2 in) disc, 2-piston caliper (standard for all 2006 Sportsters). Passive Features Lighting: Halogen headlamp, various indicator and tail lights. Manual covers bulb types and replacement. 💡 Technology Features Infotainment Instrumentation: Analog speedometer, tachometer (on some models), odometer, trip meter, indicator lamps. Manual covers diagnostics for all instruments. Driver Assistance Electronic Aids: Limited electronic rider aids; focus is on mechanical reliability and rider control. Manual covers engine management system diagnostics. Connectivity Security System: Some models equipped with the TSM (Turn Signal Security Module) or TSSM (Turn Signal Security Module) which also functions as an immobilizer. Manual provides detailed diagnostic information. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 miles or annually, whichever comes first. Manual will provide exact intervals. Primary Chain Tensioner Inspection: Regular inspection is crucial, especially on earlier models. Manual will detail inspection and adjustment procedures. Spark Plug Replacement: Typically every 10,000 - 15,000 miles. Manual will specify recommended plug type and gap. Fluid Specifications...
Do-it-yourself enthusiasts and experienced mechanics seeking comprehensive repair and maintenance information for their 2006 Harley-Davidson Sportster.
Competitive Analysis
Value Proposition:
Provides factory-level technical data at an inexpensive cost, empowering owners to maintain and repair their motorcycles efficiently, saving on labor costs.
Key Features
Ease Of Use:
Easy-to-read text, clear diagrams, and step-by-step instructions enhance usability for all skill levels.
Delivery Method:
Instant download, eliminating postage and packaging delays and costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete factory service repair workshop manual for 2006 Harley-Davidson Sportster models.
Secondary Coverage:
Includes dedicated Electrical Diagnostic Manual sections.
Page Count
Page Count:
Not specified in product information.
Manual Type
Manual Type:
Factory Service Repair Workshop Manual & Electrical Diagnostic Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Main Sections:
Maintenance, Chassis, Engine, Fuel System, Electric Starter, Drive/Transmission, Electrical.
Diagnostic procedures for electrical systems including engine management and starting/charging.
Technical Depth
Depth Of Coverage:
Comprehensive, covering every detail from basic maintenance to complete rebuilds, suitable for DIY and experienced mechanics.
Visual Aids:
Top quality diagrams, highly detailed exploded pictures.
📊 Manual Specifications
File Format
File Format:
PDF
Compatibility:
All Versions of Windows & Mac
Print Quality
Printability:
All pages are printable.
Text Searchability:
Implied searchability due to PDF format, aiding in quick information retrieval.
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
⚙️ Engine Specifications
Primary Engine
Engine Type:
Evolution V-Twin (Air-Cooled)
Engine Displacement Xl883:
883 cc (53.7 cu in)
Engine Displacement Xl1200:
1200 cc (73.2 cu in)
Performance
Horsepower Xl883:
Approx. 53 HP @ 6000 RPM (estimated for reference, manual will have precise specs).
Torque Xl883:
Approx. 54 lb-ft @ 3500 RPM (estimated for reference, manual will have precise specs).
Horsepower Xl1200:
Approx. 65 HP @ 6000 RPM (estimated for reference, manual will have precise specs).
Torque Xl1200:
Approx. 72 lb-ft @ 3500 RPM (estimated for reference, manual will have precise specs).
Fuel System
Fuel Delivery Xl1200C Xl883C Xl1200R:
Electronic Sequential Port Fuel Injection (ESPFI) (Standard for these models)
Fuel Delivery Xl883 Xl883R Xl1200L:
Carbureted (Keihin CV 40mm) (Standard for these models, though some late production or specific market variations might differ, manual will clarify).
Ignition System:
High-performance electronic ignition system.
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh, helical gear.
Clutch Type:
Wet, multi-plate.
Features
Drive Type:
Belt Drive (Primary), Chain Drive (Final)
Gear Ratios:
Specific gear ratios for each model variant will be detailed in the manual.
Transmission Fluid Type:
Refer to manual for specific Harley-Davidson or API GL-4 SAE 80W-90 specification.
📐 Dimensions
Exterior
Wheelbase Xl883 Xl883R:
Approx. 56.5 inches (1435 mm) (manual will have precise figures).
Wheelbase Xl1200C Xl1200L Xl1200R Xl883C:
Approx. 57.5 inches (1460 mm) (manual will have precise figures).
Seat Height Laden Xl883 Xl883R:
Approx. 27.3 inches (693 mm) (manual will have precise figures).
Seat Height Laden Xl1200C Xl1200L Xl1200R Xl883C:
Approx. 26.5 inches (673 mm) for 'Low' models, and higher for others (manual will have precise figures).
Weights
Dry Weight Xl883:
Approx. 520 lbs (236 kg) (manual will have precise figures).
Dry Weight Xl1200:
Approx. 540-560 lbs (245-254 kg) (manual will have precise figures).
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable for motorcycles in the same way as cars; manual will cover braking system performance and maintenance.
Active Features
Braking System Front:
Single 300mm (11.8 in) disc, 4-piston caliper (standard for all 2006 Sportsters).
Braking System Rear:
260mm (10.2 in) disc, 2-piston caliper (standard for all 2006 Sportsters).
Passive Features
Lighting:
Halogen headlamp, various indicator and tail lights. Manual covers bulb types and replacement.
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer, tachometer (on some models), odometer, trip meter, indicator lamps. Manual covers diagnostics for all instruments.
Driver Assistance
Electronic Aids:
Limited electronic rider aids; focus is on mechanical reliability and rider control. Manual covers engine management system diagnostics.
Connectivity
Security System:
Some models equipped with the TSM (Turn Signal Security Module) or TSSM (Turn Signal Security Module) which also functions as an immobilizer. Manual provides detailed diagnostic information.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 miles or annually, whichever comes first. Manual will provide exact intervals.
Primary Chain Tensioner Inspection:
Regular inspection is crucial, especially on earlier models. Manual will detail inspection and adjustment procedures.
Spark Plug Replacement:
Typically every 10,000 - 15,000 miles. Manual will specify recommended plug type and gap.
Fluid Specifications
Engine Oil Type:
Harley-Davidson recommends specific V-Twin engine oil (e.g., SAE 20W-50). Manual will provide precise specification and capacity.
Primary Chain Case Oil:
Dedicated primary lubricant. Manual will specify type and capacity.
Transmission Oil:
Refer to manual for specific Harley-Davidson or API GL-4 SAE 80W-90.
Brake Fluid:
DOT 4 recommended for hydraulic brake systems. Manual will confirm specification.
Known Issues
Primary Chain Tensioner:
Early hydraulic tensioners could wear out and require replacement with updated designs. Manual covers inspection and replacement.
Carburetor Tuning Xl883:
Carbureted models may require periodic adjustment for optimal performance and emissions. Manual provides tuning procedures.
Electrical Connections:
Corrosion on connectors can be an issue. Manual's electrical section provides diagnostic and cleaning guidance.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Harley-Davidson is an iconic American motorcycle manufacturer with a rich history dating back to 1903, renowned for its V-twin engines and cruiser style.
Model Evolution
Sportster Lineage:
The Sportster line, introduced in 1957, is one of Harley-Davidson's longest-running models, evolving from a sport-oriented bike to a classic cruiser with distinct styling cues.
Production
Production Era:
The 2006 models represent a mature generation of the Sportster, building upon decades of development. Key changes in this era included the transition towards fuel injection on many models.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Harley-Davidson Sportster is a consistently popular model, recognized for its classic styling, V-twin sound, and customizability. Specific awards for the 2006 model year are not detailed in product information but its enduring appeal speaks to its market success.