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2006 Harley Davidson TOURING FLHRSI Road KING Custom
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Basic Information Identification Make: Harley-Davidson Model: FLHRSI Road King Custom Year: 2006 Model Code: FLHRSI Generation Touring Platform: This generation of Harley-Davidson Touring motorcycles, including the Road King, was characterized...
Type: Motorcycles
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Sku: 78667
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Harley Davidson
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| Basic Information | |
| Identification | |
| Make: | Harley-Davidson |
| Model: | FLHRSI Road King Custom |
| Year: | 2006 |
| Model Code: | FLHRSI |
| Generation | |
| Touring Platform: | This generation of Harley-Davidson Touring motorcycles, including the Road King, was characterized by its integrated frame and fairing design, designed for long-distance comfort and performance. |
| Introduction | |
| Market Position | |
| Market Segment: | Flagship cruiser motorcycle in Harley-Davidson's Touring lineup, designed for comfort, style, and long-distance riding. |
| Competitive Analysis | |
| Competitors 2006: | Key competitors in 2006 included Indian Chief, Honda Gold Wing, and Kawasaki Vulcan series, though Harley-Davidson held a dominant position in the American cruiser market. |
| Key Features | |
| Key Features: | Road King Custom variant distinguished by its stripped-down aesthetic, custom styling elements, lower profile, and typically equipped with a larger displacement engine for the year. |
| Manual Details | |
| Coverage Areas | |
| Coverage Scope: | Complete service, repair, and maintenance for the 2006 Harley-Davidson FLHRSI Road King Custom. |
| Page Count | |
| Estimated Page Count: | Over 800 pages (typical for a comprehensive Harley-Davidson service manual of this era). |
| Manual Type | |
| Manual Type: | Workshop Service and Repair Manual |
| Language | |
| Language: | English |
| Format | |
| File Format: | |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Detailed disassembly, assembly, inspection, and repair of the Twin Cam 96 engine (1584cc), including cylinders, pistons, crankshaft, camshafts, valvetrain, and oil pump. |
| Fuel System: | Covers fuel injection system (EFI), fuel pump, fuel filter, fuel lines, and diagnostics for fuel delivery issues. |
| Ignition System: | Details ignition module, spark plugs, ignition coils, and troubleshooting ignition system faults. |
| Transmission: | Covers the 6-speed Cruise Drive transmission, including disassembly, assembly, clutch operation, gear inspection, and fluid service. |
| Electrical System: | Comprehensive coverage of the entire electrical system, including wiring diagrams, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), battery maintenance, lighting, gauges, and accessory wiring. |
| Braking System: | Detailed procedures for front and rear brake systems, including caliper service, master cylinder overhaul, brake lines, brake fluid replacement, and bleeding procedures. |
| Suspension And Steering: | Covers front fork assembly (including internal components and oil changes), rear shock absorbers, and steering head bearing service. |
| Frame And Bodywork: | Procedures for frame inspection, body panel removal and installation, fairing components, seat, fenders, and fuel tank. |
| Wheels And Tires: | Information on wheel removal and installation, bearing maintenance, and tire replacement. |
| Procedures Included | |
| Maintenance: | Scheduled maintenance tasks, including oil changes, filter replacements, lubrication points, and component checks. |
| Troubleshooting: | Diagnostic flowcharts and symptom-based troubleshooting for common mechanical and electrical issues. |
| Repair: | Step-by-step instructions for repairing or replacing virtually every component on the motorcycle. |
| Rebuilds: | Complete engine and transmission rebuild procedures, including torque specifications and critical measurements. |
| Technical Depth | |
| Technical Depth: | Comprehensive, covering everything from basic fluid changes to complete engine and transmission overhauls, including diagnostic procedures for electronic systems. |
| Manual Specifications | |
| File Format | |
| File Format: | |
| Print Quality | |
| Print Quality: | Full printable quality, allowing users to print specific sections or the entire manual. |
| Binding Type | |
| Binding Type: | Digital Download (PDF format, no physical binding) |
| Paper Type | |
| Paper Type: | Not applicable (digital format). |
| Zoom Capabilities | |
| Zoom Capabilities: | YES - Allows for detailed examination of diagrams and text. |
| Searchability | |
| Searchability: | Likely searchable text within the PDF, enabling quick access to specific information. |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Air-cooled, Twin Cam 96 V-Twin |
| Displacement: | 1584 cc (96 cubic inches) |
| Bore X Stroke: | 3.75 in. x 4.38 in. (95.25 mm x 111.25 mm) |
| Compression Ratio: | 8.9:1 |
| Performance | |
| Horsepower: | Approx. 70 HP (at crank, estimated, as Harley-Davidson historically did not publish HP figures). |
| Torque: | Approx. 86 ft-lbs (at 3500 RPM). |
| Fuel System | |
| Fuel Delivery: | Electronic Sequential Port Fuel Injection (ESPFI) |
| Fuel Type: | Unleaded gasoline, minimum 89 octane (octane rating may vary by region and specific recommendations). |
| Lubrication | |
| Oil Type: | Harley-Davidson recommends SYN3 (synthetic) or equivalent SAE 20W50 motorcycle oil. |
| Oil Capacity: | Approx. 4 quarts (3.8 liters) with filter change. |
| Transmission | |
| Standard | |
| Transmission Type: | 6-Speed Cruise Drive |
| Clutch: | Cable-actuated, multi-plate wet clutch. |
| Features | |
| Gear Ratios: | Specific gear ratios for each of the 6 speeds are detailed within the manual for performance analysis and troubleshooting. |
| Final Drive: | Carbon-reinforced, belt drive. |
| Fluid Specifications | |
| Transmission Oil Type: | Harley-Davidson Formula + Transmission Oil (or equivalent SAE 80W-90 gear oil). |
| Transmission Oil Capacity: | Approx. 1 quart (0.95 liters). |
| Dimensions | |
| Exterior | |
| Overall Length: | Approximately 94.5 inches (2400 mm). |
| Seat Height: | Approximately 26.5 inches (673 mm) laden. |
| Weights | |
| Dry Weight: | Approximately 705 lbs (319.8 kg). |
| Gross Vehicle Weight Rating: | Typically around 1260 lbs (571.5 kg). |
| Safety Features | |
| Ratings | |
| Safety Ratings: | Motorcycles are not typically assigned NHTSA or IIHS crash test ratings like cars. Safety relies on rider skill and adherence to safe riding practices. Manual covers safety-related maintenance. |
| Active Features | |
| Active Safety Features: | Linked braking system (front and rear brakes applied together in some configurations), although primary braking is individual. Effective braking system design. |
| Passive Features | |
| Passive Safety Features: | Sturdy frame construction, rider ergonomics for control, standard lighting for visibility. |
| Technology Features | |
| Infotainment | |
| Infotainment System: | Typically equipped with a basic AM/FM radio with CD player and fairing-mounted speakers. Some may have aftermarket upgrades. |
| Driver Assistance | |
| Driver Assistance Features: | No electronic driver assistance features like ABS or traction control were standard on this model in 2006, though ABS was becoming an option on some Harley-Davidson models around this time. The manual details the standard braking system. |
| Connectivity | |
| Connectivity Features: | Limited connectivity features for the era, primarily focused on audio playback via CD. No integrated Bluetooth or smartphone connectivity. |
| Maintenance | |
| Service Intervals | |
| Engine Oil Change Interval: | Every 5,000 miles (8,000 km) or 12 months, whichever comes first. Refer to manual for specific operating conditions. |
| Transmission Oil Change Interval: | Every 10,000 miles (16,000 km) or 24 months. |
| Primary Chain Case Oil Change Interval: | Every 10,000 miles (16,000 km) or 24 months. |
| Spark Plug Replacement: | Typically every 10,000 miles (16,000 km) or as needed based on inspection. |
| Fluid Specifications | |
| Brake Fluid Type: | DOT 4 brake fluid (refer to manual for specific Harley-Davidson approved fluid). |
| Fork Oil Type: | Harley-Davidson Suspension Oil (e.g., Type 15 Fork Oil) or equivalent specified viscosity. |
| Known Issues | |
| Common Issues 2006 Twin Cam: | Potential issues include early cam chain tensioner wear (hydraulic tensioners in later Twin Cam models addressed this, but earlier models had spring-loaded), potential for oil leaks from primary or transmission seals, and clutch release bearing wear. Manual provides diagnostic steps for these. |
| Vehicle History | |
| Brand Heritage | |
| Brand Heritage: | Harley-Davidson, founded in 1903, boasts a rich history of motorcycle manufacturing, particularly known for its V-twin engines and cruiser-style motorcycles. |
| Model Evolution | |
| Road King Evolution: | The Road King line has been a staple in Harley-Davidson's lineup, evolving from its early versions to incorporate modern technologies while retaining its classic cruiser appeal. The 'Custom' designation typically signifies a more stylish or personalized factory offering. |
| Production | |
| Production Era: | The Twin Cam 88 and later Twin Cam 96 engines powered Harley-Davidson Touring models throughout the early to mid-2000s, with the 96 ci becoming standard for many models in 2007, making the 2006 model a transitional year or featuring the newer engine. |
| Awards & Recognition | |
| Recognitions | |
| Model Recognition: | The Harley-Davidson Touring platform, including the Road King, is consistently recognized for its comfort, iconic styling, and long-distance touring capabilities, contributing to Harley-Davidson's status as a leading motorcycle manufacturer. |