🏷️ Basic Information Identification Make: Mercedes-Benz / Dodge Model: Sprinter VA Year: 2006 Codes Chassis Code: NCV3 (North American Version) 👋 Introduction Market Position Vehicle Segment: Light Commercial Vehicle (LCV), Van, Chassis Cab Target Audience: Commercial fleet operators, tradespeople, RV manufacturers, DIY mechanics Competitive Analysis Key Competitors 2006: Ford E-Series, Chevrolet Express/GMC Savana, Ram ProMaster (though less prevalent in 2006 for direct Sprinter competition) Key Features Vehicle Strengths: Versatility, fuel efficiency (especially diesel variants), cargo capacity, maneuverability, robust German engineering Manual Value Proposition: Provides essential information for maintaining and repairing the Sprinter, reducing reliance on specialized dealerships and enabling cost-effective servicing. 📋 Manual Details Coverage Areas Manual Type: Service, Repair, Workshop, Shop Manual Language: English Format: Digital (PDF) Page Count Approximate Page Count: 1500+ 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, timing, cooling system, lubrication, fuel injection, exhaust Engine Management: ECM diagnostics, sensor readings, wiring diagrams, ECU testing Transmission Automatic: Removal, installation, internal components, hydraulic system, control modules Transmission Manual: Removal, installation, internal components, clutch system Drivetrain: Driveshafts, differentials, axles, wheel hubs, CV joints Suspension: Front and rear suspension, shock absorbers, springs, bushings, alignment Steering: Power steering system, steering column, tie rods, steering gear Brakes: Hydraulic system, ABS, EBD, brake discs, pads, calipers, parking brake Electrical System: Battery, alternator, starter, lighting, body control module (BCM), fuse box diagrams HVAC: Heating, ventilation, air conditioning system, refrigerant, components Body And Interior: Body panels, doors, windows, seats, trim, exterior trim, corrosion protection Chassis And Frame: Frame construction, body mounting, subframes Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tire rotation, inspections Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, error code interpretation Repair Procedures: Step-by-step instructions for component replacement and repair Overhaul Procedures: Detailed instructions for major component rebuilds (engine, transmission) Wiring Diagrams: Comprehensive electrical schematics for all systems Specifications And Tolerances: Torque values, clearances, measurements for precision assembly Technical Depth Depth Of Coverage: Comprehensive (from basic maintenance to complete engine/transmission rebuilds) Diagnostic Capabilities: Advanced diagnostic information including sensor data and control module functions 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text for quick information retrieval Printable: Printable pages for workshop use Print Quality Image Resolution: High-resolution for clear diagrams and illustrations Binding Type Binding: Not applicable (Digital PDF) Paper Type Paper Quality: Not applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code Common: OM647 (2.7L Diesel), M111 (2.1L Gas - less common in North America for this model year) Engine Type: Inline-5 Cylinder Turbo Diesel (OM647) Displacement: 2.7 Liters (2687 cc) Performance Horsepower Om647: 154 hp @ 3800 rpm Torque Om647: 243 lb-ft @ 1400-2400 rpm Fuel System Fuel Injection Type: Common Rail Direct Injection (CRDI) Fuel Type: Diesel Emission Control: Euro 3 / EPA compliant systems, Diesel Oxidation Catalyst (DOC) 🔧 Transmission Standard Transmission Type Diesel: 5-Speed Automatic Transmission (e.g., NAG1/722.6 variant) Optional Transmission Type Gas: Likely 5-Speed Automatic (for M111 if equipped) Features Transmission Features: Electronic control, multiple shift modes (e.g., Comfort/Sport) Fluid Specifications Transmission Fluid Type: MB Spec 236.12 or equivalent ATF (e.g., Pentosin ATF1, Mobil ATF 134) 📐 Dimensions Exterior Wheelbase Options: Typically 118 inches and 140 inches (may vary) Overall Length Approx: 194.4 inches (118" WB) to 224.2 inches (140" WB) Overall Width Approx: 79.4 inches (excluding mirrors) Overall Height Approx: 95.5 inches (standard roof) Cargo Cargo Volume Max Cu Ft: Approximately 317 cu ft (standard roof, long wheelbase) Weights Gvwr Range Lbs: 3500 kg to 5000 kg (7716 lbs to 11023 lbs) depending on configuration Curb Weight Approx Lbs: 4500 - 5500 lbs 🛡️ Safety Features Ratings Crash Test Data Availability: Limited specific public data for this commercial application chassis, but designed to meet commercial vehicle safety standards. Active Features ABS: Standard Anti-lock Braking System Traction Control: Standard ESP (Electronic Stability Program) Passive Features Airbags: Driver and passenger airbags 💡 Technology Features Infotainment Infotainment System: Basic AM/FM stereo, optional CD player, navigation systems were rare and typically aftermarket. Driver Assistance Stability Control: Standard ESP (Electronic Stability Program) Cruise Control: Typically standard or optional depending on trim/package. Connectivity Connectivity Features: Limited to auxiliary input for audio devices, no integrated Bluetooth or USB ports on base models. 🔧 Maintenance Service Intervals Oil Change Interval Diesel: Typically every 10,000 miles or 12 months, whichever comes first (under normal operating conditions, severe use may require more frequent changes). Air Filter Replacement: Recommended every 30,000 miles or as needed based on operating environment. Fuel Filter Replacement Diesel: Recommended every 30,000 miles. Fluid Specifications Engine Oil Type Diesel: API CJ-4 or CK-4 rated synthetic diesel engine oil, viscosity SAE 5W-40 (refer to manual for exact MB approval, e.g., MB 229.51, 229.31). Engine Oil Capacity Diesel: Approximately 7.5 liters (7.9 US quarts) for OM647. Coolant Type: Proprietary MB coolant (e.g., blue-tinted) or equivalent HOAT coolant meeting MB Spec 325.0/325.5. Brake Fluid Type: DOT 4. Known Issues...