🏷️ Basic Information Identification Make: Polaris Model: 600 Edge Touring / 700 Edge Touring Year: 2006 Product Type: Service/Repair Manual Codes Product Identifier: POLARIS_2006_600_700_EDGE_TOURING_SERVICE_MANUAL_PDF 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, and Polaris owners seeking to perform their own maintenance and repairs. Competitive Analysis Value Proposition: Provides comprehensive technical data essential for maintaining and repairing the 2006 Polaris Edge Touring models, offering significant cost savings over professional servicing. Key Features Comprehensiveness: Covers all aspects of the snowmobile, from routine checks to major overhauls, ensuring the user can tackle any repair task. Diagnostic Support: Includes detailed troubleshooting guides, which are invaluable for pinpointing and resolving issues efficiently. 📋 Manual Details Coverage Areas General Coverage: Complete service and repair for both Polaris 600 Edge Touring and 700 Edge Touring models of 2006. Specific Systems Covered: Engine, drivetrain, suspension, brakes, electrical systems, fuel system, cooling system, chassis, bodywork, and troubleshooting. Page Count Estimated Page Count: ~500-700 Pages (typical for comprehensive service manuals of this era) Manual Type Manual Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, repair, and reassembly of all engine components (pistons, rings, crankshaft, connecting rods, cylinder heads, valves, timing). Fuel System: Carburetor identification, adjustment, cleaning, rebuild procedures, fuel pump operation, fuel lines, and fuel tank service. Ignition System: CDI unit, ignition coils, spark plugs, stator and pickup coil testing, timing procedures. Cooling System: Radiator service, fan operation, coolant types and capacities, thermostat testing and replacement. Drivetrain: Clutch (drive and driven) inspection, adjustment, and replacement; chain case service; driveshaft and U-joint inspection. Suspension Steering: Front and rear suspension component identification, pivot point lubrication, shock absorber service, skis, and steering linkage. Brake System: Brake caliper service, pad replacement, master cylinder inspection, fluid bleeding, brake disc condition. Electrical System: Wiring diagrams, component testing (headlights, taillights, gauges, starter, battery), fuse box layout, switch service. Chassis Bodywork: Frame inspection, body panel removal and installation, seat service, tunnel protection, windshields. Procedures Included Routine Maintenance: Pre-ride inspection, lubrication points, track tension adjustment, belt inspection and replacement. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides. Rebuilds Overhauls: Complete engine rebuilds, transmission overhauls, carburetor bench rebuilds. Component Replacement: Step-by-step instructions for replacing major and minor components. Adjustments Calibrations: Carburetor jetting and adjustment, throttle cable adjustment, chaincase oil level adjustment. Technical Depth Depth Of Information: Comprehensive, covering everything from basic owner maintenance to full engine disassembly and reassembly. Diagnostic Capabilities: Includes troubleshooting charts and diagnostic procedures for electrical and mechanical faults. Special Tools: Lists required special tools for specific procedures, with descriptions or part numbers where applicable. 📊 Manual Specifications File Format File Format: PDF Searchability: Typically searchable text within the PDF for quick information retrieval. Print Quality Print Quality Recommendation: High-resolution graphics and clear text for easy printing and readability. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type 600: Polaris Liberty 600 (likely a 2-stroke, twin-cylinder) Engine Type 700: Polaris Liberty 700 (likely a 2-stroke, twin-cylinder) Performance Horsepower 600 Estimated: ~120-130 HP (estimated for 600 Liberty twin) Horsepower 700 Estimated: ~130-140 HP (estimated for 700 Liberty twin) Cooling Method: Liquid-cooled Ignition Type: CDI (Capacitor Discharge Ignition) Fuel System Carburetor Type: Mikuni VM Series (typical for this era, sizes likely 38mm or 40mm for these engines) Fuel Type: Unleaded gasoline (87 octane minimum recommended) Oil Injection: Automatic oil injection system 🔧 Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) with Polaris P-85 Drive Clutch and P-90 Secondary Clutch Optional Gear Selection: Forward, Neutral, Reverse (typically operated by a gear selector lever) Features Clutch Engagement Rpm Estimated: ~2800-3200 RPM (estimated engagement for drive clutch) Clutch Calibration: Manual covers clutch maintenance, weight adjustments, spring changes for optimal performance and belt life. Chaincase Lubrication: Chaincase oil type and fill level specifications. 📐 Dimensions Exterior Chassis Type: Edge chassis Track Dimensions Typical: 136 inches (length) x 15 inches (width), ~1.0" lug height (typical for touring models) Weights Dry Weight Estimated 600: ~550-570 lbs (estimated) Dry Weight Estimated 700: ~560-580 lbs (estimated) Payload Capacity Estimated: ~400-500 lbs (estimated rider and cargo capacity) 🛡️ Safety Features Ratings Safety Standards: Adherence to industry safety standards for snowmobile design and operation in 2006. Active Features Braking System: Hydraulic disc brake system, typically a single disc with a caliper on the driveshaft or brake rotor. Kill Switch: Standard handlebar-mounted kill switch with a lanyard. Passive Features Lighting: Halogen headlights, LED taillight. 💡 Technology Features Infotainment Gauge Cluster: Digital/analog combination gauge cluster displaying speed, RPM, fuel level, and warning lights. Driver Assistance Engine Management: Basic electronic ignition control, no advanced rider aids typical of modern vehicles. Connectivity Accessories: Provisions for accessory electrical connections (e.g., heated grips, lighting). 🔧 Maintenance Service Intervals Oil Change...