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2006 Yamaha WOLVERINE 350 2WD / SPORT ATV Service Repair Maintenance Overhaul Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Wolverine 350 Year: 2006 Trim: 2WD / SPORT Vehicle Type: All-Terrain Vehicle (ATV) Codes Engine Code: 4WV 👋 Introduction Market Position Segment: Entry-level to mid-range utility/sport ATV. Target Audience: Recreational riders, trail riders, and light utility users seeking a reliable and capable ATV. Competitive Analysis Key Competitors: Honda FourTrax 300/350, Suzuki QuadRunner 300, Kawasaki Bayou 300. Key Features Engine Configuration: Proven air-cooled, 4-stroke engine known for durability and torque. Drivetrain: Shaft-driven 2WD system for reliability and low maintenance. Suspension: Independent front suspension (IFS) on SPORT models for improved handling and comfort, solid rear axle. Transmission: 5-speed manual with reverse, offering good gear selection for various terrains. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance, Overhaul Specific Systems: Engine, Transmission, Drivetrain, Suspension, Brakes, Electrical System, Fuel System, Cooling System, Chassis, Bodywork, Troubleshooting, Maintenance Schedules Page Count Estimated Pages: 300-400 (estimated based on typical service manuals for this type of vehicle) Manual Type Type: Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Overhaul: Complete engine disassembly, inspection, repair, and reassembly procedures. Transmission Service: Maintenance, inspection, and repair of the transmission system. Drivetrain Maintenance: Service for drive shafts, differentials, and hubs. Suspension And Steering: Adjustment, repair, and replacement of suspension components and steering system. Braking System: Maintenance, bleeding, caliper, and pad/shoe replacement procedures. Electrical Diagnostics: Wiring diagrams, component testing, troubleshooting of lighting, ignition, and charging systems. Fuel System Servicing: Carburetor adjustment and cleaning, fuel pump testing, fuel line maintenance. Cooling System Maintenance: Coolant flush, radiator, and fan assembly service. Chassis And Frame: Inspection and repair of frame components, mounting points. Bodywork And Plastics: Panel removal, installation, and minor bodywork repair guidance. Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication, valve clearance checks. Troubleshooting Guide: Diagnostic flowcharts and common problem resolution steps. Rebuild Instructions: Detailed instructions for major component overhauls (e.g., engine, transmission). Component Replacement: Step-by-step guides for replacing parts like starters, alternators, brake pads. Torque Specifications: Detailed torque values for critical fasteners. Special Tool Requirements: Identification of any specialized tools needed for specific procedures. Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY mechanics. Diagnostic Capability: Advanced diagnostic procedures for electrical and mechanical issues. Engine Rebuild Level: Full engine rebuild with detailed measurements and tolerances. 📊 Manual Specifications File Format Format: PDF Searchable: Yes (text-based, not scanned image) Printable: Yes Zoom Capability: Yes (high-resolution, computer-generated) Print Quality Quality Description: Highest quality computer-generated digital manual, no scanned image artifacts. Binding Type Type: Digital Download (PDF) Paper Type Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Type: 4-stroke, SOHC, Air-cooled Displacement: 348cc Bore X Stroke: 83.0 mm x 64.5 mm Compression Ratio: 9.2:1 Valve Clearance Intake: 0.08 - 0.12 mm (Cold) Valve Clearance Exhaust: 0.10 - 0.14 mm (Cold) Performance Horsepower: Approx. 20-22 HP (estimated) Torque: Approx. 20-22 lb-ft (estimated) Fuel System Carburetor Model: Mikuni BSR33/1 Fuel Type: Unleaded gasoline (87 octane or higher recommended) Fuel Tank Capacity: 3.0 US gal (11.4 L) Fluid Requirements Engine Oil Type: Yamalube 4 (or equivalent 4-stroke motorcycle oil) Engine Oil Viscosity: SAE 10W-30 or 20W-40 (depending on ambient temperature) Engine Oil Capacity: 1.70 US qt (1.6 L) / 1.90 US qt (1.8 L) with filter change Coolant Type: Yamaha Coolant (or equivalent ethylene glycol-based antifreeze) Coolant Capacity: N/A (Air-cooled engine) 🔧 Transmission Standard Type: 5-speed manual with reverse Clutch Type: Wet, multi-disc Optional Type: N/A Features Drive System: Shaft drive to rear wheels Fluid Requirements Gear Oil Type: Yamalube Hypoid Gear Oil (or equivalent SAE 80/90 gear oil) Gear Oil Capacity: 0.50 US qt (0.48 L) 📐 Dimensions Exterior Length: 74.6 inches (1895 mm) Width: 41.1 inches (1045 mm) Height: 40.5 inches (1029 mm) Wheelbase: 49.2 inches (1250 mm) Ground Clearance: 5.1 inches (130 mm) Weights Dry Weight: 467 lbs (212 kg) Wet Weight: 492 lbs (223 kg) (estimated with fluids) Cargo Front Rack Capacity: 88 lbs (40 kg) Rear Rack Capacity: 176 lbs (80 kg) Wheels And Tires Front Tire Size: AT25x8-12 Rear Tire Size: AT25x10-12 Wheel Bolt Pattern: 4x110 mm 🛡️ Safety Features Ratings Rollover Resistance: Not rated (as with most ATVs, operator caution required) Active Features Braking System: Hydraulic disc brakes front and rear. Parking Brake: Mechanical drum brake on rear axle. Passive Features Handlebars: Wide handlebars with thumb throttle for control. Lighting: Dual 30W headlights, 8W taillight/stoplight. Operator Guidance Recommendations: Always wear a helmet, eye protection, and protective clothing. Read owner's manual before operating. 💡 Technology Features Infotainment Type: N/A (Basic utility ATV design) Driver Assistance Features: N/A (Focus on mechanical and operational control) Connectivity Features: N/A 🔧 Maintenance Service Intervals Engine Oil Change: Every 1000 km or 6 months, whichever comes first. Air Filter Cleaning: Every 500 km or 100 operating hours; replace as needed. Spark Plug Inspection: Every 1000...
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Sku: 62879
Collections: ALL ATV Powersports

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2006 Yamaha WOLVERINE 350 2WD / SPORT ATV Service Repair Maintenance Overhaul Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Wolverine 350
Year:
2006
Trim:
2WD / SPORT
Vehicle Type:
All-Terrain Vehicle (ATV)
Codes
Engine Code:
4WV
👋 Introduction
Market Position
Segment:
Entry-level to mid-range utility/sport ATV.
Target Audience:
Recreational riders, trail riders, and light utility users seeking a reliable and capable ATV.
Competitive Analysis
Key Competitors:
Honda FourTrax 300/350, Suzuki QuadRunner 300, Kawasaki Bayou 300.
Key Features
Engine Configuration:
Proven air-cooled, 4-stroke engine known for durability and torque.
Drivetrain:
Shaft-driven 2WD system for reliability and low maintenance.
Suspension:
Independent front suspension (IFS) on SPORT models for improved handling and comfort, solid rear axle.
Transmission:
5-speed manual with reverse, offering good gear selection for various terrains.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Maintenance, Overhaul
Specific Systems:
Engine, Transmission, Drivetrain, Suspension, Brakes, Electrical System, Fuel System, Cooling System, Chassis, Bodywork, Troubleshooting, Maintenance Schedules
Page Count
Estimated Pages:
300-400 (estimated based on typical service manuals for this type of vehicle)
Manual Type
Type:
Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly procedures.
Transmission Service:
Maintenance, inspection, and repair of the transmission system.
Drivetrain Maintenance:
Service for drive shafts, differentials, and hubs.
Suspension And Steering:
Adjustment, repair, and replacement of suspension components and steering system.
Braking System:
Maintenance, bleeding, caliper, and pad/shoe replacement procedures.
Electrical Diagnostics:
Wiring diagrams, component testing, troubleshooting of lighting, ignition, and charging systems.
Fuel System Servicing:
Carburetor adjustment and cleaning, fuel pump testing, fuel line maintenance.
Cooling System Maintenance:
Coolant flush, radiator, and fan assembly service.
Chassis And Frame:
Inspection and repair of frame components, mounting points.
Bodywork And Plastics:
Panel removal, installation, and minor bodywork repair guidance.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, lubrication, valve clearance checks.
Troubleshooting Guide:
Diagnostic flowcharts and common problem resolution steps.
Rebuild Instructions:
Detailed instructions for major component overhauls (e.g., engine, transmission).
Component Replacement:
Step-by-step guides for replacing parts like starters, alternators, brake pads.
Torque Specifications:
Detailed torque values for critical fasteners.
Special Tool Requirements:
Identification of any specialized tools needed for specific procedures.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY mechanics.
Diagnostic Capability:
Advanced diagnostic procedures for electrical and mechanical issues.
Engine Rebuild Level:
Full engine rebuild with detailed measurements and tolerances.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Yes (text-based, not scanned image)
Printable:
Yes
Zoom Capability:
Yes (high-resolution, computer-generated)
Print Quality
Quality Description:
Highest quality computer-generated digital manual, no scanned image artifacts.
Binding Type
Type:
Digital Download (PDF)
Paper Type
Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Type:
4-stroke, SOHC, Air-cooled
Displacement:
348cc
Bore X Stroke:
83.0 mm x 64.5 mm
Compression Ratio:
9.2:1
Valve Clearance Intake:
0.08 - 0.12 mm (Cold)
Valve Clearance Exhaust:
0.10 - 0.14 mm (Cold)
Performance
Horsepower:
Approx. 20-22 HP (estimated)
Torque:
Approx. 20-22 lb-ft (estimated)
Fuel System
Carburetor Model:
Mikuni BSR33/1
Fuel Type:
Unleaded gasoline (87 octane or higher recommended)
Fuel Tank Capacity:
3.0 US gal (11.4 L)
Fluid Requirements
Engine Oil Type:
Yamalube 4 (or equivalent 4-stroke motorcycle oil)
Engine Oil Viscosity:
SAE 10W-30 or 20W-40 (depending on ambient temperature)
Engine Oil Capacity:
1.70 US qt (1.6 L) / 1.90 US qt (1.8 L) with filter change
Coolant Type:
Yamaha Coolant (or equivalent ethylene glycol-based antifreeze)
Coolant Capacity:
N/A (Air-cooled engine)
🔧 Transmission
Standard
Type:
5-speed manual with reverse
Clutch Type:
Wet, multi-disc
Optional
Type:
N/A
Features
Drive System:
Shaft drive to rear wheels
Fluid Requirements
Gear Oil Type:
Yamalube Hypoid Gear Oil (or equivalent SAE 80/90 gear oil)
Gear Oil Capacity:
0.50 US qt (0.48 L)
📐 Dimensions
Exterior
Length:
74.6 inches (1895 mm)
Width:
41.1 inches (1045 mm)
Height:
40.5 inches (1029 mm)
Wheelbase:
49.2 inches (1250 mm)
Ground Clearance:
5.1 inches (130 mm)
Weights
Dry Weight:
467 lbs (212 kg)
Wet Weight:
492 lbs (223 kg) (estimated with fluids)
Cargo
Front Rack Capacity:
88 lbs (40 kg)
Rear Rack Capacity:
176 lbs (80 kg)
Wheels And Tires
Front Tire Size:
AT25x8-12
Rear Tire Size:
AT25x10-12
Wheel Bolt Pattern:
4x110 mm
🛡️ Safety Features
Ratings
Rollover Resistance:
Not rated (as with most ATVs, operator caution required)
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Parking Brake:
Mechanical drum brake on rear axle.
Passive Features
Handlebars:
Wide handlebars with thumb throttle for control.
Lighting:
Dual 30W headlights, 8W taillight/stoplight.
Operator Guidance
Recommendations:
Always wear a helmet, eye protection, and protective clothing. Read owner's manual before operating.
💡 Technology Features
Infotainment
Type:
N/A (Basic utility ATV design)
Driver Assistance
Features:
N/A (Focus on mechanical and operational control)
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km or 6 months, whichever comes first.
Air Filter Cleaning:
Every 500 km or 100 operating hours; replace as needed.
Spark Plug Inspection:
Every 1000 km; replace as needed.
Valve Clearance Check:
Every 2000 km or 12 months, whichever comes first.
Transmission Oil Change:
Every 2000 km or 12 months, whichever comes first.
Fluid Specifications
Engine Oil:
Yamalube 4, 10W-30/20W-40
Transmission Gear Oil:
Yamalube Hypoid Gear Oil, SAE 80/90
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Carburetor Tuning:
Carburetors may require periodic adjustment or cleaning to maintain optimal performance, especially with ethanol fuels.
Carburetor Jetting:
Altitude or aftermarket exhaust changes may necessitate carburetor jetting adjustments.
Drive Shaft Boots:
Inspect drive shaft boots regularly for tears or damage to prevent contamination of U-joints.
Rear Axle Bearings:
Periodic inspection and lubrication of rear axle bearings can prevent premature wear.
Maintenance Tips
Storage:
Proper storage procedures, including fuel stabilization and battery care, are critical for longevity.
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha has a long history of producing reliable and innovative powersports vehicles, including ATVs, motorcycles, and marine products.
Model Evolution
Predecessors:
The Wolverine line evolved from earlier Yamaha 300cc class ATVs, building on their reputation for durability and utility.
Positioning:
The 350cc Wolverine was positioned as a versatile, go-anywhere utility ATV with optional sport-oriented features, offering a good balance of capability and value.
Production
Manufacturing Location:
Primarily manufactured in Japan or by Yamaha's global manufacturing partners.
Production Years
Model Range:
The Wolverine 350 model was produced for several years, with the 2006 model representing a specific iteration with potential minor updates.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the 2006 model are not widely documented, but Yamaha ATVs generally receive recognition for reliability and build quality.
Ratings
Consumer Reviews:
Consistently well-regarded for its robust engine and dependable drivetrain in enthusiast reviews.
Certifications
Compliance:
Meets applicable EPA standards for off-highway vehicles.
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