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POLARIS 600 700 800 IQ DRAGON TOURING Snowmobile Full Service 2007-2008

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🏷️ Basic Information Identification Make: Polaris Model: IQ Dragon Touring Model Variant: 600, 700, 800 Model Years Covered: 2007, 2008 Codes Platform Code: IQ 👋 Introduction Market Position Segment: High-performance, two-up touring snowmobile. Target Audience: Owners and independent repair shops focused on maintaining and repairing Polaris IQ Dragon Touring models. Competitive Analysis Competitors 2007 2008: Ski-Doo (Summit, Renegade), Arctic Cat (M-Series, Cross-Country), Yamaha (Phazer, Nytro). Key Features Vehicle Platform: Polaris IQ chassis, known for its rider-forward ergonomics and agile handling. Engine Options: Choice of three powerful Liberty 2-stroke engines (600, 700, 800cc) offering varying performance levels. Touring Capability: Designed for comfort and capability for two riders, often featuring a longer track and comfortable seating. 📋 Manual Details Coverage Areas Engine Coverage: 3-cylinder, 2-stroke, liquid-cooled Liberty engines (600cc, 700cc, 800cc) Chassis Coverage: IQ chassis, front suspension, rear suspension (including skids and shocks) Electrical Coverage: Ignition system, lighting, instrumentation, starter, battery, wiring diagrams Drivetrain Coverage: CVT (Continuously Variable Transmission) system (clutches, belt, drive system), chaincase, drive axle Bodywork Coverage: Body panels, windshield, seat, handlebars, storage Page Count Estimated Pages: Likely 500+ pages (typical for a full factory service manual) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Digital Format: PDF (implicitly, for download to computer, tablet, smartphone) 📖 Manual Coverage Systems Covered Engine Systems: Top-end overhaul, bottom-end overhaul, fuel delivery (carburetor/injection), cooling system, exhaust system, lubrication Transmission Systems: Drive clutch inspection and adjustment, driven clutch inspection and service, belt replacement, gearcase service Suspension Systems: Front IFS (Independent Front Suspension) component service, shock absorber overhaul, rear suspension skid frame inspection and repair Braking Systems: Hydraulic brake system service, caliper, rotor, and line maintenance Steering Systems: Steering column, tie rods, and ski assembly service Electrical Systems: Stator and ignition coil testing, lighting system troubleshooting, CDI unit testing, battery charging system checks Procedures Included Maintenance Procedures: Scheduled maintenance intervals, fluid checks and changes, track tension adjustment, lubrication points Diagnostic Procedures: Troubleshooting charts, symptom-based diagnostics, electrical diagnostics using multimeter Repair Procedures: Engine rebuilds, clutch calibration, suspension component replacement, brake caliper overhaul, track replacement Assembly Disassembly: Complete step-by-step guides for major component removal and installation Special Tool Usage: Identification and usage of specialized tools required for specific procedures Technical Depth Depth Level: Comprehensive: Covers routine maintenance, in-depth troubleshooting, component-level diagnostics, and complete overhauls. Diagnostic Capabilities: Advanced: Includes detailed diagnostic procedures, specifications for testing components, and troubleshooting flowcharts. Rebuild Instructions: Complete: Provides detailed instructions for engine disassembly, inspection, machining, and reassembly. 📊 Manual Specifications File Format Digital File Type: PDF Print Quality Digital Resolution: High-resolution, suitable for clear viewing and printing. Binding Type Digital Access: Instant download, no physical binding. Paper Type Digital Features: Searchable text, clickable links, layered bookmarks for easy navigation. Manual Completeness Coverage Scope: Full Factory Service Manual: Covers all aspects of repair and maintenance for the specified models. ⚙️ Engine Specifications Primary Engine Engine Type: Polaris Liberty Liquid-Cooled 2-Stroke Cylinder Configuration: Inline-3 Cylinder Displacement 600: 599cc Displacement 700: 699cc Displacement 800: 795cc Performance Horsepower 600 Approx: ~120-130 hp Horsepower 700 Approx: ~135-145 hp Horsepower 800 Approx: ~145-155 hp Fuel System Carburetor Size 600: 2x Mikuni TM40 (typical) Carburetor Size 700: 2x Mikuni TM42 or TM44 (typical) Carburetor Size 800: 2x Mikuni TM44 or TM46 (typical) Fuel Type: Unleaded gasoline, 91 octane (minimum) Oil Injection: Automatic Oil Injection System 🔧 Transmission Standard Type: Polaris P-85 Drive Clutch and Team TSS-04 Driven Clutch (typical) Transmission Type: CVT (Continuously Variable Transmission) Features Gear Reduction: Integrated gear reduction in the chaincase. Reverse: Mechanical Reverse (likely manual lever operation) 📐 Dimensions Exterior Chassis Type: IQ Chassis Front Suspension Travel: Approx. 9.2 inches (IFS - Independent Front Suspension) Rear Suspension Travel: Approx. 13.9 inches (ProTrak Rear Suspension) Weights Dry Weight Approx: 450-490 lbs (depending on engine and options) Track Length Typical: 136 inches (common for touring models) Track Width: 15 inches 🛡️ Safety Features Ratings Crash Testing: Snowmobiles are not subjected to formal automotive crash testing standards. Active Features Braking System: Hydraulic Disc Brake with 4-piston caliper (typical) Throttle Safety: Thumb throttle with safety detent and emergency kill switch tether. Passive Features Lighting: Halogen headlights, taillight, and brake light for visibility. Operator Protection: Windshield and bodywork for rider protection from elements. 💡 Technology Features Infotainment Instrumentation Cluster: Digital/analog gauges including speedometer, tachometer, odometer, trip meter, fuel gauge, and warning lights. Driver Assistance Traction Control: Not typically equipped with electronic traction control systems. Connectivity Accessories: Provision for accessories like heated grips, auxiliary lighting, GPS mounts. 🔧 Maintenance Service Intervals Initial Break In: Crucial break-in procedure for new or rebuilt engines (detailed in manual). Clutch Maintenance: Periodic inspection and cleaning of drive and driven clutches (e.g., every 1000 miles or annually). Track Tension: Check and adjust track tension regularly as per manual recommendations (e.g., after initial break-in and periodically). Spark Plugs: Inspect and replace spark plugs as needed...
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Type: Snowmobile
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Sku: 58364
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POLARIS 600 700 800 IQ DRAGON TOURING Snowmobile Full Service 2007-2008POLARIS 600 700 800 IQ DRAGON TOURING Snowmobile Full Service 2007-2008POLARIS 600 700 800 IQ DRAGON TOURING Snowmobile Full Service 2007-2008POLARIS 600 700 800 IQ DRAGON TOURING Snowmobile Full Service 2007-2008
🏷️ Basic Information
Identification
Make:
Polaris
Model:
IQ Dragon Touring
Model Variant:
600, 700, 800
Model Years Covered:
2007, 2008
Codes
Platform Code:
IQ
👋 Introduction
Market Position
Segment:
High-performance, two-up touring snowmobile.
Target Audience:
Owners and independent repair shops focused on maintaining and repairing Polaris IQ Dragon Touring models.
Competitive Analysis
Competitors 2007 2008:
Ski-Doo (Summit, Renegade), Arctic Cat (M-Series, Cross-Country), Yamaha (Phazer, Nytro).
Key Features
Vehicle Platform:
Polaris IQ chassis, known for its rider-forward ergonomics and agile handling.
Engine Options:
Choice of three powerful Liberty 2-stroke engines (600, 700, 800cc) offering varying performance levels.
Touring Capability:
Designed for comfort and capability for two riders, often featuring a longer track and comfortable seating.
📋 Manual Details
Coverage Areas
Engine Coverage:
3-cylinder, 2-stroke, liquid-cooled Liberty engines (600cc, 700cc, 800cc)
Chassis Coverage:
IQ chassis, front suspension, rear suspension (including skids and shocks)
Electrical Coverage:
Ignition system, lighting, instrumentation, starter, battery, wiring diagrams
Drivetrain Coverage:
CVT (Continuously Variable Transmission) system (clutches, belt, drive system), chaincase, drive axle
Bodywork Coverage:
Body panels, windshield, seat, handlebars, storage
Page Count
Estimated Pages:
Likely 500+ pages (typical for a full factory service manual)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF (implicitly, for download to computer, tablet, smartphone)
📖 Manual Coverage
Systems Covered
Engine Systems:
Top-end overhaul, bottom-end overhaul, fuel delivery (carburetor/injection), cooling system, exhaust system, lubrication
Transmission Systems:
Drive clutch inspection and adjustment, driven clutch inspection and service, belt replacement, gearcase service
Suspension Systems:
Front IFS (Independent Front Suspension) component service, shock absorber overhaul, rear suspension skid frame inspection and repair
Braking Systems:
Hydraulic brake system service, caliper, rotor, and line maintenance
Steering Systems:
Steering column, tie rods, and ski assembly service
Electrical Systems:
Stator and ignition coil testing, lighting system troubleshooting, CDI unit testing, battery charging system checks
Procedures Included
Maintenance Procedures:
Scheduled maintenance intervals, fluid checks and changes, track tension adjustment, lubrication points
Diagnostic Procedures:
Troubleshooting charts, symptom-based diagnostics, electrical diagnostics using multimeter
Repair Procedures:
Engine rebuilds, clutch calibration, suspension component replacement, brake caliper overhaul, track replacement
Assembly Disassembly:
Complete step-by-step guides for major component removal and installation
Special Tool Usage:
Identification and usage of specialized tools required for specific procedures
Technical Depth
Depth Level:
Comprehensive: Covers routine maintenance, in-depth troubleshooting, component-level diagnostics, and complete overhauls.
Diagnostic Capabilities:
Advanced: Includes detailed diagnostic procedures, specifications for testing components, and troubleshooting flowcharts.
Rebuild Instructions:
Complete: Provides detailed instructions for engine disassembly, inspection, machining, and reassembly.
📊 Manual Specifications
File Format
Digital File Type:
PDF
Print Quality
Digital Resolution:
High-resolution, suitable for clear viewing and printing.
Binding Type
Digital Access:
Instant download, no physical binding.
Paper Type
Digital Features:
Searchable text, clickable links, layered bookmarks for easy navigation.
Manual Completeness
Coverage Scope:
Full Factory Service Manual: Covers all aspects of repair and maintenance for the specified models.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Polaris Liberty Liquid-Cooled 2-Stroke
Cylinder Configuration:
Inline-3 Cylinder
Displacement 600:
599cc
Displacement 700:
699cc
Displacement 800:
795cc
Performance
Horsepower 600 Approx:
~120-130 hp
Horsepower 700 Approx:
~135-145 hp
Horsepower 800 Approx:
~145-155 hp
Fuel System
Carburetor Size 600:
2x Mikuni TM40 (typical)
Carburetor Size 700:
2x Mikuni TM42 or TM44 (typical)
Carburetor Size 800:
2x Mikuni TM44 or TM46 (typical)
Fuel Type:
Unleaded gasoline, 91 octane (minimum)
Oil Injection:
Automatic Oil Injection System
🔧 Transmission
Standard
Type:
Polaris P-85 Drive Clutch and Team TSS-04 Driven Clutch (typical)
Transmission Type:
CVT (Continuously Variable Transmission)
Features
Gear Reduction:
Integrated gear reduction in the chaincase.
Reverse:
Mechanical Reverse (likely manual lever operation)
📐 Dimensions
Exterior
Chassis Type:
IQ Chassis
Front Suspension Travel:
Approx. 9.2 inches (IFS - Independent Front Suspension)
Rear Suspension Travel:
Approx. 13.9 inches (ProTrak Rear Suspension)
Weights
Dry Weight Approx:
450-490 lbs (depending on engine and options)
Track Length Typical:
136 inches (common for touring models)
Track Width:
15 inches
🛡️ Safety Features
Ratings
Crash Testing:
Snowmobiles are not subjected to formal automotive crash testing standards.
Active Features
Braking System:
Hydraulic Disc Brake with 4-piston caliper (typical)
Throttle Safety:
Thumb throttle with safety detent and emergency kill switch tether.
Passive Features
Lighting:
Halogen headlights, taillight, and brake light for visibility.
Operator Protection:
Windshield and bodywork for rider protection from elements.
💡 Technology Features
Infotainment
Instrumentation Cluster:
Digital/analog gauges including speedometer, tachometer, odometer, trip meter, fuel gauge, and warning lights.
Driver Assistance
Traction Control:
Not typically equipped with electronic traction control systems.
Connectivity
Accessories:
Provision for accessories like heated grips, auxiliary lighting, GPS mounts.
🔧 Maintenance
Service Intervals
Initial Break In:
Crucial break-in procedure for new or rebuilt engines (detailed in manual).
Clutch Maintenance:
Periodic inspection and cleaning of drive and driven clutches (e.g., every 1000 miles or annually).
Track Tension:
Check and adjust track tension regularly as per manual recommendations (e.g., after initial break-in and periodically).
Spark Plugs:
Inspect and replace spark plugs as needed or per mileage interval (typically 2000-3000 miles).
Lubrication:
Regularly check and top-up chaincase oil and grease suspension/steering points.
Fluid Specifications
Chaincase Oil:
Polaris Synthetic Gearcase Lubricant (or equivalent SAE 75W-90 synthetic gear oil).
Coolant:
50/50 mix of Polaris Coolant (or equivalent ethylene glycol-based antifreeze) and distilled water.
2 Stroke Oil:
Polaris Premium 2-Stroke Oil or other NMMA TC-W3 certified oil.
Known Issues
Clutch Wear:
Common wear on clutch rollers, buttons, and bushings; potential for belt slippage if worn or misaligned.
Suspension Bushings:
Wear in A-arm bushings and steering components can lead to play and uneven tire wear (if applicable).
Exhaust Gaskets:
Exhaust manifold gaskets can sometimes leak, requiring replacement.
Ignition System:
Occasional issues with stator or ignition coils, especially with higher mileage.
📚 Vehicle History
Brand Heritage
Polarisfamily:
Polaris Industries Inc. has a long history dating back to 1954, known for innovation in powersports.
Model Evolution
Iq Platform:
The IQ platform, introduced in the mid-2000s, represented a significant redesign for Polaris, emphasizing rider-forward ergonomics and improved handling.
Dragon Series:
The Dragon designation typically signified a higher-performance, often more premium or specialized version of a Polaris model, featuring enhanced components and styling.
Production
Manufacturing Location:
Polaris snowmobiles are typically manufactured in Roseau, Minnesota, USA.
🏆 Awards & Recognition
Recognitions
Industry Reviews:
Polaris IQ models generally received positive reviews for their handling, chassis design, and engine performance in their respective model years.
Ratings
Performance Category:
Often rated highly in the mountain or crossover segments for their agility and power delivery.
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