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2007-2009 Suzuki LT-Z90 (LTZ90) Repair Manual

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Basic Information Identification Make: Suzuki Model: LT-Z90 Model Designation: LTZ90 Codes Vin Code: SKS Generation Generation Years: 2007-2009 Introduction Market Position Target Audience: Owner-operators, backyard mechanics, entry-level technicians Competitive Analysis Advantage: Provides factory-level repair information for a popular youth/beginner ATV, saving on dealership service costs. Key Features Downloadable Format: Instant access via PDF download for immediate use. Illustrated Procedures: Includes illustrations, diagrams, and exploded views to guide repair processes. Comprehensive Coverage: Covers all aspects of maintenance, repair, and troubleshooting. Manual Details Coverage Areas Applicable Years: 2007, 2008, 2009 Vehicle Type: ATV (All-Terrain Vehicle) Page Count Estimated Page Count: Refer to specific manual version, typically 300-500 pages for comprehensive repair manuals Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital Download (PDF) Manual Coverage Systems Covered Engine Mechanical: Top-end (cylinder head, valves, camshaft), bottom-end (crankshaft, connecting rod, piston), lubrication, cooling Fuel System: Carburetor, fuel lines, fuel tank, fuel pump (if applicable) Ignition System: CDI unit, ignition coil, spark plug, stator Transmission Drivetrain: Automatic CVT transmission, clutch, drive chains, final drive Electrical System: Wiring diagrams, battery, charging system, lighting, starting system, switches, sensors Suspension Steering: Front and rear suspension, shock absorbers, steering linkage, tie rods, wheel bearings Brakes: Front and rear brake systems (hydraulic disc brakes), brake pads, calipers, master cylinders, brake lines Bodywork Chassis: Frame, body panels, plastics, seat, handlebars, footpegs Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, chain adjustments, brake adjustments Disassembly Assembly: Complete component removal and installation procedures for all major systems Overhaul Rebuild: Detailed instructions for engine, transmission, and brake system overhauls Inspection Testing: Component inspection guidelines, diagnostic procedures, electrical system testing Troubleshooting: Systematic diagnostic flowcharts and common problem/solution guides Specifications Data: Factory torque specifications, clearances, fluid capacities, wear limits Technical Depth Depth: Comprehensive; suitable for factory technicians, advanced DIYers, and apprentice mechanics Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely text-searchable, enabling quick access to information Print Quality Quality: High-resolution scans suitable for printing or on-screen viewing Binding Type Binding: N/A (Digital product, not physically bound) Paper Type Paper: N/A (Digital product, not printed on paper) Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC Displacement: 88.5 cc Bore X Stroke: 47.0 mm x 51.5 mm Cooling System: Air-cooled Performance Horsepower: Estimated 6.5-7.5 HP (actual figures may vary based on specific tuning and model year) Torque: Specific torque figures would be detailed within the manual. Fuel System Carburetor Type: Mikuni VM14SS or similar Fuel Type: Unleaded gasoline Lubrication Oil Type Capacity: Refer to manual for specific SAE viscosity and capacity (typically around 0.8 - 1.0 Liters) Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Features Drive System: 2WD (Two-Wheel Drive) Final Drive: Chain drive Dimensions Exterior Overall Length: Approx. 1465 mm (57.7 in) Overall Width: Approx. 910 mm (35.8 in) Overall Height: Approx. 930 mm (36.6 in) Weights Curb Weight: Approx. 110 kg (242.5 lbs) Weight Distribution: Not typically specified for ATVs in this category, but balanced for stability. Safety Features Ratings Safety Standards: Designed for youth riders, compliance with relevant safety regulations for ATVs. Active Features Throttle Limiter: Often includes an adjustable throttle limiter screw for beginner riders. Parking Brake: Hand-operated parking brake lever. Passive Features Footpegs: Full floorboards with heel guards for rider foot protection. Safety Flags: Mounting point for optional safety flags is common. Technology Features Infotainment Infotainment System: N/A (Basic youth ATV, no infotainment system) Driver Assistance Driver Assistance Features: N/A (Basic youth ATV, no electronic driver assistance) Connectivity Connectivity Options: N/A (Basic youth ATV, no connectivity) Maintenance Service Intervals Engine Oil Change: Every 20 hours of operation or 1 month, whichever comes first (refer to manual for precise intervals). Air Filter Cleaning: Every 10 hours of operation or monthly. Spark Plug Inspection: Every 10 hours or monthly. Chain Lubrication Adjustment: Every 10 hours or monthly. Brake System Check: Every 20 hours or 2 months. Fluid Specifications Engine Oil Viscosity: SAE 10W-40 API SG or higher (confirm with manual) Brake Fluid Type: DOT 3 or DOT 4 (confirm with manual) Known Issues Carburetor Clogging: Common with infrequent use or poor fuel quality, can lead to poor starting or running. Chain Wear: Regular cleaning and lubrication are crucial to prevent premature chain and sprocket wear. Battery Maintenance: Like all powersports vehicles, battery care is important for reliable starting. Vehicle History Brand Heritage Manufacturer: Suzuki Motor Corporation Automotive Legacy: Suzuki has a long history in motorcycles and powersports, known for reliable and performance-oriented vehicles. Model Evolution Lt Z Lineup: The LT-Z models represent Suzuki's popular line of sport ATVs, with the LT-Z90 being an entry-level model for younger riders. Production Introduction Year: 2007 Manufacturing Location: Likely Asia (e.g., Taiwan or China) or Japan for original equipment manufacturing. Awards & Recognition Recognitions Industry Awards: Not specifically documented for this model, but...
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Sku: 143468
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2007-2009 Suzuki LT-Z90 (LTZ90) Repair Manual
Basic Information
Identification
Make: Suzuki
Model: LT-Z90
Model Designation: LTZ90
Codes
Vin Code: SKS
Generation
Generation Years: 2007-2009
Introduction
Market Position
Target Audience: Owner-operators, backyard mechanics, entry-level technicians
Competitive Analysis
Advantage: Provides factory-level repair information for a popular youth/beginner ATV, saving on dealership service costs.
Key Features
Downloadable Format: Instant access via PDF download for immediate use.
Illustrated Procedures: Includes illustrations, diagrams, and exploded views to guide repair processes.
Comprehensive Coverage: Covers all aspects of maintenance, repair, and troubleshooting.
Manual Details
Coverage Areas
Applicable Years: 2007, 2008, 2009
Vehicle Type: ATV (All-Terrain Vehicle)
Page Count
Estimated Page Count: Refer to specific manual version, typically 300-500 pages for comprehensive repair manuals
Manual Type
Type: Factory Service Manual / Repair Manual
Language
Language: English
Format
Format: Digital Download (PDF)
Manual Coverage
Systems Covered
Engine Mechanical: Top-end (cylinder head, valves, camshaft), bottom-end (crankshaft, connecting rod, piston), lubrication, cooling
Fuel System: Carburetor, fuel lines, fuel tank, fuel pump (if applicable)
Ignition System: CDI unit, ignition coil, spark plug, stator
Transmission Drivetrain: Automatic CVT transmission, clutch, drive chains, final drive
Electrical System: Wiring diagrams, battery, charging system, lighting, starting system, switches, sensors
Suspension Steering: Front and rear suspension, shock absorbers, steering linkage, tie rods, wheel bearings
Brakes: Front and rear brake systems (hydraulic disc brakes), brake pads, calipers, master cylinders, brake lines
Bodywork Chassis: Frame, body panels, plastics, seat, handlebars, footpegs
Procedures Included
Routine Maintenance: Oil changes, filter replacements, spark plug checks, chain adjustments, brake adjustments
Disassembly Assembly: Complete component removal and installation procedures for all major systems
Overhaul Rebuild: Detailed instructions for engine, transmission, and brake system overhauls
Inspection Testing: Component inspection guidelines, diagnostic procedures, electrical system testing
Troubleshooting: Systematic diagnostic flowcharts and common problem/solution guides
Specifications Data: Factory torque specifications, clearances, fluid capacities, wear limits
Technical Depth
Depth: Comprehensive; suitable for factory technicians, advanced DIYers, and apprentice mechanics
Manual Specifications
File Format
File Type: Portable Document Format (PDF)
Searchability: Likely text-searchable, enabling quick access to information
Print Quality
Quality: High-resolution scans suitable for printing or on-screen viewing
Binding Type
Binding: N/A (Digital product, not physically bound)
Paper Type
Paper: N/A (Digital product, not printed on paper)
Engine Specifications
Primary Engine
Engine Type: Four-stroke, SOHC
Displacement: 88.5 cc
Bore X Stroke: 47.0 mm x 51.5 mm
Cooling System: Air-cooled
Performance
Horsepower: Estimated 6.5-7.5 HP (actual figures may vary based on specific tuning and model year)
Torque: Specific torque figures would be detailed within the manual.
Fuel System
Carburetor Type: Mikuni VM14SS or similar
Fuel Type: Unleaded gasoline
Lubrication
Oil Type Capacity: Refer to manual for specific SAE viscosity and capacity (typically around 0.8 - 1.0 Liters)
Transmission
Standard
Transmission Type: Automatic (CVT - Continuously Variable Transmission)
Features
Drive System: 2WD (Two-Wheel Drive)
Final Drive: Chain drive
Dimensions
Exterior
Overall Length: Approx. 1465 mm (57.7 in)
Overall Width: Approx. 910 mm (35.8 in)
Overall Height: Approx. 930 mm (36.6 in)
Weights
Curb Weight: Approx. 110 kg (242.5 lbs)
Weight Distribution: Not typically specified for ATVs in this category, but balanced for stability.
Safety Features
Ratings
Safety Standards: Designed for youth riders, compliance with relevant safety regulations for ATVs.
Active Features
Throttle Limiter: Often includes an adjustable throttle limiter screw for beginner riders.
Parking Brake: Hand-operated parking brake lever.
Passive Features
Footpegs: Full floorboards with heel guards for rider foot protection.
Safety Flags: Mounting point for optional safety flags is common.
Technology Features
Infotainment
Infotainment System: N/A (Basic youth ATV, no infotainment system)
Driver Assistance
Driver Assistance Features: N/A (Basic youth ATV, no electronic driver assistance)
Connectivity
Connectivity Options: N/A (Basic youth ATV, no connectivity)
Maintenance
Service Intervals
Engine Oil Change: Every 20 hours of operation or 1 month, whichever comes first (refer to manual for precise intervals).
Air Filter Cleaning: Every 10 hours of operation or monthly.
Spark Plug Inspection: Every 10 hours or monthly.
Chain Lubrication Adjustment: Every 10 hours or monthly.
Brake System Check: Every 20 hours or 2 months.
Fluid Specifications
Engine Oil Viscosity: SAE 10W-40 API SG or higher (confirm with manual)
Brake Fluid Type: DOT 3 or DOT 4 (confirm with manual)
Known Issues
Carburetor Clogging: Common with infrequent use or poor fuel quality, can lead to poor starting or running.
Chain Wear: Regular cleaning and lubrication are crucial to prevent premature chain and sprocket wear.
Battery Maintenance: Like all powersports vehicles, battery care is important for reliable starting.
Vehicle History
Brand Heritage
Manufacturer: Suzuki Motor Corporation
Automotive Legacy: Suzuki has a long history in motorcycles and powersports, known for reliable and performance-oriented vehicles.
Model Evolution
Lt Z Lineup: The LT-Z models represent Suzuki's popular line of sport ATVs, with the LT-Z90 being an entry-level model for younger riders.
Production
Introduction Year: 2007
Manufacturing Location: Likely Asia (e.g., Taiwan or China) or Japan for original equipment manufacturing.
Awards & Recognition
Recognitions
Industry Awards: Not specifically documented for this model, but part of Suzuki's well-regarded sport ATV lineup.
Ratings
Consumer Ratings: Generally well-received for its intended purpose as a beginner ATV.
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