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APRILIA NA MANA 850 Digital Workshop Repair Manual 2007-2011

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🏷️ Basic Information Identification Make: Aprilia Model: Mana 850 Model Variant: Mana 850 GT (Implied by 'Digital Workshop Repair Manual' context for comprehensive repair) Codes Engine Code Family: V910 (Liquid-cooled, 4-stroke, 4-valve per cylinder V-twin) Generation Production Years: 2007-2011 👋 Introduction Market Position Segment: Maxi-scooter/Sport-touring hybrid, unique automatic transmission offering Competitive Analysis Competitors: While unique, it competed in the larger displacement scooter and entry-level touring motorcycle segments, offering an automatic alternative to traditional motorcycles. Key Features Innovative Transmission: The Mana 850's primary differentiator was its motorcycle-style chassis with an automatic, sequential transmission (controlled via handlebar buttons or fully automatic modes), offering ease of use without sacrificing the riding experience. Practicality: Integrated storage compartment under the 'fuel tank' for helmet or luggage, contributing to its touring and commuting practicality. Styling: Distinctive naked bike styling with optional GT fairing for enhanced wind protection. 📋 Manual Details Coverage Areas Scope: Comprehensive repair, maintenance, rebuild, refurbishment, restoration Page Count Estimated Pages: Extensive (typically 500+ pages for comprehensive workshop manuals) Manual Type Type: Digital Workshop Repair Manual Language Language: English (Assumed for typical workshop manuals sold globally) Format Format: Digital (PDF/Executable - downloadable) 📖 Manual Coverage Systems Covered Powertrain: Engine disassembly, assembly, tuning, lubrication, cooling, fuel system (injection), exhaust system Transmission: Hydraulic CVT (Continuously Variable Transmission) operation, maintenance, servicing, troubleshooting Chassis: Frame, swingarm, suspension (front forks, rear shock absorber), steering system, wheels, tires Brakes: Front and rear brake systems, hydraulic lines, master cylinders, calipers, discs, bleeding procedures Electrical: Wiring diagrams, lighting system, ignition system, starting system, battery, charging system, ECU, sensors, instrumentation Bodywork: Fairings, body panels, seat, storage compartment, minor adjustments and repairs Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment (if applicable, though Mana is shaft-driven), spark plug replacement, air filter servicing Troubleshooting: Diagnostic charts, symptom-based problem solving, error code interpretation Component Repair: Detailed step-by-step instructions for component removal, repair, and reinstallation Rebuilds: Engine and transmission rebuild procedures, including component specifications and tolerances Calibration And Adjustment: Throttle body synchronization, CVT calibration, suspension adjustments Technical Depth Diagnostic Capabilities: Advanced diagnostics for engine management, CVT operation, and electrical systems Special Tools: Identification and usage of specific Aprilia or aftermarket tools required for certain procedures Torque Specifications: Precise torque values for all critical fasteners and components Clearances And Tolerances: Detailed specifications for component clearances and wear tolerances during assembly and inspection 📊 Manual Specifications File Format Compatibility: Microsoft Windows (95-7), macOS Print Quality Resolution: High Quality (Supporting Photos, Illustrations, Diagrams) Binding Type Physical Format: Not Applicable (Digital Product) Paper Type Digital Fidelity: High Fidelity (Printable, Searchable Content) ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke, liquid-cooled, DOHC, 4 valves per cylinder Displacement: 839.37 cc Bore X Stroke: 90 mm x 66 mm Compression Ratio: 9.0:1 Performance Horsepower: Approx. 76 HP (56 kW) at 8,000 rpm Torque: Approx. 7.6 kgm (74.5 Nm; 55.0 lb-ft) at 6,000 rpm Fuel System Fuel Delivery: Sequential multi-point fuel injection with electronic throttle control Fuel Type: Unleaded gasoline (95 RON recommended) Lubrication Oil Type: API SG, ACEA A3, SAE 10W-40 or 15W-50 (depending on climate) Oil Capacity: Approx. 3.0 liters (including filter) Ignition Ignition System: Electronic ignition with variable spark advance Cooling Cooling System: Liquid-cooled with electric fan 🔧 Transmission Standard Type: Hydraulic Continuously Variable Transmission (CVT) with electronic control unit Optional Modes: Automatic (Variable Ratios), Manual Sequential (5-speed simulation via handlebar buttons) Features Final Drive: Shaft drive Transmission Fluid: Specific automatic transmission fluid (refer to manual for exact specification, typically ATF Type T-IV or equivalent) 📐 Dimensions Exterior Length: Approx. 2,170 mm Width: Approx. 820 mm (with GT fairing) Height: Approx. 1,200 mm (to handlebars) Wheelbase: Approx. 1,502 mm Weights Dry Weight: Approx. 230 kg Curb Weight: Approx. 235 kg Fuel Tank Capacity: 18.5 liters Cargo Storage Compartment Volume: Approx. 30 liters (under faux fuel tank) 🛡️ Safety Features Ratings Crash Test Data: Not applicable for motorcycles in the same way as cars; focus is on design safety and rider protection features. Active Features Braking System: Optional ABS (Anti-lock Braking System) Lighting: Halogen headlights, LED taillights Passive Features Frame Construction: Steel trellis frame for rigidity and rider protection in case of low-speed tip-overs. Rider Ergonomics: Comfortable seating position designed for touring and everyday use. 💡 Technology Features Infotainment Instrumentation: Digital LCD display with speedometer, tachometer, odometer, trip meter, coolant temperature, fuel gauge, clock, gear indicator (in manual mode), and various warning lights. Driver Assistance ABS Option: Optional ABS system available on certain models for enhanced braking safety. Connectivity Diagnostic Port: On-board diagnostics (OBD) port for fault code reading and system analysis (covered in the manual). 🔧 Maintenance Service Intervals Engine Oil Change: Every 10,000 km or annually, whichever comes first Oil Filter Replacement: At every engine oil change Air Filter Cleaning Or Replacement: Every 10,000 km Spark Plug Replacement: Every 20,000 km Valve Clearance Check: Every 20,000 km Fluid...
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APRILIA NA MANA 850 Digital Workshop Repair Manual 2007-2011
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Mana 850
Model Variant:
Mana 850 GT (Implied by 'Digital Workshop Repair Manual' context for comprehensive repair)
Codes
Engine Code Family:
V910 (Liquid-cooled, 4-stroke, 4-valve per cylinder V-twin)
Generation
Production Years:
2007-2011
👋 Introduction
Market Position
Segment:
Maxi-scooter/Sport-touring hybrid, unique automatic transmission offering
Competitive Analysis
Competitors:
While unique, it competed in the larger displacement scooter and entry-level touring motorcycle segments, offering an automatic alternative to traditional motorcycles.
Key Features
Innovative Transmission:
The Mana 850's primary differentiator was its motorcycle-style chassis with an automatic, sequential transmission (controlled via handlebar buttons or fully automatic modes), offering ease of use without sacrificing the riding experience.
Practicality:
Integrated storage compartment under the 'fuel tank' for helmet or luggage, contributing to its touring and commuting practicality.
Styling:
Distinctive naked bike styling with optional GT fairing for enhanced wind protection.
📋 Manual Details
Coverage Areas
Scope:
Comprehensive repair, maintenance, rebuild, refurbishment, restoration
Page Count
Estimated Pages:
Extensive (typically 500+ pages for comprehensive workshop manuals)
Manual Type
Type:
Digital Workshop Repair Manual
Language
Language:
English (Assumed for typical workshop manuals sold globally)
Format
Format:
Digital (PDF/Executable - downloadable)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine disassembly, assembly, tuning, lubrication, cooling, fuel system (injection), exhaust system
Transmission:
Hydraulic CVT (Continuously Variable Transmission) operation, maintenance, servicing, troubleshooting
Chassis:
Frame, swingarm, suspension (front forks, rear shock absorber), steering system, wheels, tires
Brakes:
Front and rear brake systems, hydraulic lines, master cylinders, calipers, discs, bleeding procedures
Electrical:
Wiring diagrams, lighting system, ignition system, starting system, battery, charging system, ECU, sensors, instrumentation
Bodywork:
Fairings, body panels, seat, storage compartment, minor adjustments and repairs
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment (if applicable, though Mana is shaft-driven), spark plug replacement, air filter servicing
Troubleshooting:
Diagnostic charts, symptom-based problem solving, error code interpretation
Component Repair:
Detailed step-by-step instructions for component removal, repair, and reinstallation
Rebuilds:
Engine and transmission rebuild procedures, including component specifications and tolerances
Calibration And Adjustment:
Throttle body synchronization, CVT calibration, suspension adjustments
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics for engine management, CVT operation, and electrical systems
Special Tools:
Identification and usage of specific Aprilia or aftermarket tools required for certain procedures
Torque Specifications:
Precise torque values for all critical fasteners and components
Clearances And Tolerances:
Detailed specifications for component clearances and wear tolerances during assembly and inspection
📊 Manual Specifications
File Format
Compatibility:
Microsoft Windows (95-7), macOS
Print Quality
Resolution:
High Quality (Supporting Photos, Illustrations, Diagrams)
Binding Type
Physical Format:
Not Applicable (Digital Product)
Paper Type
Digital Fidelity:
High Fidelity (Printable, Searchable Content)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, four-stroke, liquid-cooled, DOHC, 4 valves per cylinder
Displacement:
839.37 cc
Bore X Stroke:
90 mm x 66 mm
Compression Ratio:
9.0:1
Performance
Horsepower:
Approx. 76 HP (56 kW) at 8,000 rpm
Torque:
Approx. 7.6 kgm (74.5 Nm; 55.0 lb-ft) at 6,000 rpm
Fuel System
Fuel Delivery:
Sequential multi-point fuel injection with electronic throttle control
Fuel Type:
Unleaded gasoline (95 RON recommended)
Lubrication
Oil Type:
API SG, ACEA A3, SAE 10W-40 or 15W-50 (depending on climate)
Oil Capacity:
Approx. 3.0 liters (including filter)
Ignition
Ignition System:
Electronic ignition with variable spark advance
Cooling
Cooling System:
Liquid-cooled with electric fan
🔧 Transmission
Standard
Type:
Hydraulic Continuously Variable Transmission (CVT) with electronic control unit
Optional
Modes:
Automatic (Variable Ratios), Manual Sequential (5-speed simulation via handlebar buttons)
Features
Final Drive:
Shaft drive
Transmission Fluid:
Specific automatic transmission fluid (refer to manual for exact specification, typically ATF Type T-IV or equivalent)
📐 Dimensions
Exterior
Length:
Approx. 2,170 mm
Width:
Approx. 820 mm (with GT fairing)
Height:
Approx. 1,200 mm (to handlebars)
Wheelbase:
Approx. 1,502 mm
Weights
Dry Weight:
Approx. 230 kg
Curb Weight:
Approx. 235 kg
Fuel Tank Capacity:
18.5 liters
Cargo
Storage Compartment Volume:
Approx. 30 liters (under faux fuel tank)
🛡️ Safety Features
Ratings
Crash Test Data:
Not applicable for motorcycles in the same way as cars; focus is on design safety and rider protection features.
Active Features
Braking System:
Optional ABS (Anti-lock Braking System)
Lighting:
Halogen headlights, LED taillights
Passive Features
Frame Construction:
Steel trellis frame for rigidity and rider protection in case of low-speed tip-overs.
Rider Ergonomics:
Comfortable seating position designed for touring and everyday use.
💡 Technology Features
Infotainment
Instrumentation:
Digital LCD display with speedometer, tachometer, odometer, trip meter, coolant temperature, fuel gauge, clock, gear indicator (in manual mode), and various warning lights.
Driver Assistance
ABS Option:
Optional ABS system available on certain models for enhanced braking safety.
Connectivity
Diagnostic Port:
On-board diagnostics (OBD) port for fault code reading and system analysis (covered in the manual).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 10,000 km or annually, whichever comes first
Oil Filter Replacement:
At every engine oil change
Air Filter Cleaning Or Replacement:
Every 10,000 km
Spark Plug Replacement:
Every 20,000 km
Valve Clearance Check:
Every 20,000 km
Fluid Specifications
Engine Oil Grade:
SAE 10W-40 or 15W-50 (API SG/SH/SJ/SL or ACEA A2/A3)
Coolant Type:
Ethylene glycol based coolant with anti-corrosion additives (50% mixture with distilled water)
Brake Fluid Type:
DOT 4
Transmission Fluid Type:
Refer to manual for specific Aprilia specification or equivalent (e.g., ATF T-IV)
Known Issues
Cvt Operation:
Occasional reports of CVT judder or less smooth engagement; requires proper fluid and calibration.
Electrical Gremlins:
As with many Italian bikes, electrical connections and minor sensor issues can sometimes arise, though generally reliable with proper maintenance.
Fuel Level Sensor:
Some owners have reported the fuel level sensor becoming inaccurate over time.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Aprilia is an Italian manufacturer with a rich history in sport motorcycles, known for performance and innovation, particularly in smaller displacement engines and racing.
Model Evolution
Mana 850 Concept:
The Mana 850 was conceived as a unique motorcycle blending the practicality of a scooter (automatic transmission, storage) with the riding dynamics and feel of a motorcycle. It was a bold move to expand Aprilia's appeal.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards are not widely publicized, the Mana 850 was recognized for its innovative approach to motorcycle automation and its unique position in the market, appealing to riders seeking an alternative to traditional transmissions.
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