🏷️ Basic Information Identification Make: Honda Model: Rancher 420 (TRX420) Product Name: 2007-2013 Honda Rancher 420 (TRX420 FE FM TE TM FPE FPM) Service Repair Manual Primary Coverage Years: 2007, 2008, 2009, 2010 Extended Coverage Years: 2011, 2012, 2013 Codes Chassis Codes: TRX420FE, TRX420FM, TRX420TE, TRX420TM, TRX420FPE, TRX420FPM 👋 Introduction Market Position Vehicle Segment: Utility ATV (All-Terrain Vehicle) Positioning: Versatile and durable ATV for work and recreation Competitive Analysis Competitors: Yamaha Grizzly, Kawasaki Brute Force, Polaris Sportsman Key Features Features Highlighted: Available in 2WD/4WD, manual/electric shifting, and with/without power steering; robust and reliable Honda engineering Manual Value Proposition Value For Money: High, saves money on repairs and maintenance compared to dealer services Convenience: Instant download, printable pages for garage use 📋 Manual Details Coverage Areas Manual Type: Workshop Service and Repair Manual (Full FSM) Content Scope: Comprehensive repair, maintenance, tune-up, and overhaul information Page Count Total Pages: 589 Format File Format: PDF Delivery Method: Instant Download Requirements: Adobe PDF Reader Language Language: English 📖 Manual Coverage Systems Covered General Information: Yes Technical Features: Yes Frame Body Panels Exhaust: Yes Lubrication System: Yes Fuel System: Yes (PGM-FI) Cooling System: Yes Engine Mechanical: Yes (Removal/Installation, Cylinder Head/Valve, Cylinder/Piston, Crankcase, Transmission, Crankshaft, Balancer) Clutch Gearshift: Yes Charging System: Yes (Alternator/Starter Clutch, Battery/Charging System) Ignition System: Yes Starter System: Yes (Electric Starter) Lighting Meters Switches: Yes Front Drive Mechanism: Yes (FM/FE/FPM/FPE Models) Rear Drive Mechanism: Yes Suspension Steering: Yes (Front Wheel/Suspension/Steering, Rear Wheel/Suspension) Brake System: Yes Electric Shift Program: Yes (ESP: TE/FE/FPE Models) Electric Power Steering: Yes (EPS: FPM/FPE Models) Wiring Diagrams: Yes Troubleshooting: Yes Procedures Included Maintenance: Yes Tune Up: Yes Repair: Yes Overhaul: Yes Disassembly Reassembly: Yes (Step-by-step, guided by illustrations) Diagnostics: Yes (Troubleshooting section) Technical Depth Depth: Highly Detailed Workshop Level Target Audience: Professionals and DIY enthusiasts, including first-time mechanics 📊 Manual Specifications File Format Print Quality: Printable without restriction Searchability: Assumed searchable due to PDF format Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, OHV, longitudinally mounted crankshaft Displacement: 420 cc (Specific bore and stroke details would be within the manual) Performance Horsepower: Not specified in product info, but available in manual Torque: Not specified in product info, but available in manual Fuel System Fuel Delivery: PGM-FI (Programmed Fuel Injection) Fuel Type: Unleaded gasoline (Specific octane rating available in manual) Engine Features Valve Train: OHV (Overhead Valve) 🔧 Transmission Standard Transmission Type: Automatic transmission with 5 forward gears and reverse Optional Shifting Options: Push-button electric shift (ESP) or foot shift operation Features Drive Modes: 2WD, 4WD (with Trax-Lok selectable 4WD) Final Drive: Shaft drive 📐 Dimensions Exterior Overall Length: Not specified in product info, detailed in manual Overall Width: Not specified in product info, detailed in manual Overall Height: Not specified in product info, detailed in manual Weights Curb Weight: Varies by model (e.g., TRX420FE approx. 600 lbs), detailed in manual Towing Capacity: Not specified in product info, but typically around 1,224 lbs for this class, detailed in manual Rack Capacity Front: Not specified in product info, detailed in manual Rack Capacity Rear: Not specified in product info, detailed in manual 🛡️ Safety Features Ratings Atv Safety Standards: Meets ANSI standards (as per typical Honda ATVs) Active Features Braking System: Hydraulic disc brakes front and rear (specific configurations vary by model: drum front on some, disc on others) Parking Brake: Drum brake (location detailed in manual) Passive Features Lighting: Dual 30W headlights, 30/30W brake/taillight 💡 Technology Features Infotainment Infotainment System: N/A (Utility ATV, no infotainment system) Driver Assistance Electric Power Steering: Available on FPE and FPM models (EPS system details covered) Connectivity Connectivity Features: N/A (Utility ATV) Engine Management Fuel Injection: PGM-FI (ensures optimal fuel delivery and efficiency, detailed diagnostics available) Transmission Control Electric Shift Program: ESP system allows for push-button gear changes, fully detailed in the manual. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/hour intervals (typically every 600 miles or annually). Air Filter Maintenance: Refer to manual for intervals, especially in dusty conditions. Spark Plug Replacement: Refer to manual for recommended intervals. Fluid Specifications Engine Oil Type: SAE 10W-30 API SG or higher (Specific Honda GN4 recommended) Engine Oil Capacity: Refer to manual (typically around 3.5-4.0 quarts with filter change) Coolant Type: Honda High Performance Coolant or equivalent silicate-free, long-life coolant (50/50 mix) Brake Fluid Type: DOT 3 or DOT 4 (Refer to manual for exact specification) Gear Oil Type: Refer to manual for specific gear oil for front/rear differentials and transmission Known Issues Common Problems: While generally reliable, potential issues can include starter relay failures, EPS motor issues (on equipped models), and occasional electrical connector corrosion. The manual provides detailed troubleshooting for these. 📚 Vehicle History Brand Heritage Brand Reputation: Honda is renowned for reliability, quality engineering, and...