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2007-2014 Ford Mondeo Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Mondeo Year: 2007-2014 Codes Platform Code: EU CD345 (2007-2014) 👋 Introduction Market Position Market Position: The Ford Mondeo of this era was a key player in the European mid-size family car segment, competing with models like the Volkswagen Passat, Opel Vectra, and Peugeot 407. It was known for its spacious interior, comfortable ride, and advanced features for its class. Competitive Analysis Competitive Analysis: The Mondeo offered a blend of European driving dynamics with American practicality, often lauded for its chassis tuning and handling characteristics, especially in higher trim levels. Its extensive range of engine options provided flexibility for different consumer needs. Key Features Key Features: Spacious cabin, comfortable ride, refined interior, strong safety credentials, wide range of engine and transmission choices, advanced electronic systems for its time. 📋 Manual Details Coverage Areas Models Covered: All models, including hatchback, sedan, and estate body styles. Trims Covered: All trim levels (e.g., LX, Ghia, Titanium, ST). Page Count Page Count: Estimated 3000+ pages (comprehensive, multi-volume equivalent). Manual Type Manual Type: Official Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (typically PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical (diagnosis, repair, overhaul), lubrication, cooling, fuel, ignition, emissions control, engine electricals. Transmission Systems: Manual and automatic transmission (diagnosis, repair, overhaul, fluid specifications), clutch systems. Drivetrain Systems: Front-wheel drive systems, axles, driveshafts, CV joints. Suspension Systems: Front and rear suspension components, geometry, alignment procedures, shock absorbers, springs. Steering Systems: Power steering system (hydraulic/electric), steering rack, tie rods, diagnosis and repair. Brake Systems: Front and rear brakes (discs/drums), ABS, ESP, brake hydraulic systems, parking brake, fluid specifications. Electrical Systems: Complete vehicle wiring diagrams, battery, charging system, starting system, lighting, instruments, body controls, multiplex networks (CAN bus). Body Systems: Body repair, panels, doors, windows, locks, interior trim, HVAC, airbags, seatbelts. Procedures Included Maintenance Procedures: Routine maintenance checks, oil changes, filter replacements, spark plug replacement, fluid level checks, lubrication points. Diagnostic Procedures: Systematic troubleshooting guides, fault code interpretation (OBD-II), component testing, diagnostic flowcharts. Repair Procedures: Step-by-step repair instructions for all major components and systems, including engine, transmission, brakes, suspension, electrical. Overhaul Procedures: Detailed instructions for complete engine and transmission rebuilds. Installation Procedures: Component replacement and installation guides. Technical Depth Technical Depth: Comprehensive (dealer-level), covering everything from basic maintenance to complex diagnostics and complete overhauls. 📊 Manual Specifications File Format File Format: PDF (searchable, printable, bookmarking features expected). Print Quality Print Quality: High resolution, clear diagrams, schematics, and text. Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Options: Range of Duratec and EcoBoost petrol engines (e.g., 1.6L, 2.0L, 2.3L, 2.5L Turbo) and Duratorq TDCi diesel engines (e.g., 1.6L, 1.8L, 2.0L, 2.2L). Performance Typical Petrol Hp Range: 110 PS to 225 PS (81 kW to 165 kW). Typical Diesel Hp Range: 90 PS to 175 PS (66 kW to 129 kW). Fuel System Petrol Fuel System: Electronic Fuel Injection (EFI), Turbocharged Direct Injection (TDCi for EcoBoost). Diesel Fuel System: Common Rail Direct Injection (CRDi). Engine Codes Common Duratec Petrol Codes: HWDA, HWDB, HXDA, HXDB, HXJA, JTBA, JTBB, LDDA. Common Duratorq Diesel Codes: G8DA, G8DB, G8DD, G8DE, HHDA, HHDB, JQDA, JQDB, QYBA, QYBB. 🔧 Transmission Standard Standard Transmission: 5-speed or 6-speed Manual Transmission (MTX75, B6). Optional Optional Transmission: 4-speed or 6-speed Automatic Transmission (4F27E, 6F35). Features Transmission Fluid Type Auto: Mercon V or equivalent (specific to transmission type, e.g., 6F35 often uses Mercon LV). Transmission Fluid Type Manual: WSD-M2C200-C or equivalent API GL-4 SAE 75W/80W. 📐 Dimensions Exterior Wheelbase: Approx. 2776 mm (109.3 inches). Length: Approx. 4778 mm (188.1 inches) for Sedan/Hatchback, 4814 mm (189.5 inches) for Estate. Width: Approx. 1811 mm (71.3 inches) without mirrors. Height: Approx. 1497 mm (58.9 inches) for Hatchback/Sedan, 1500 mm (59.1 inches) for Estate. Cargo Boot Capacity Hatchback: Approx. 550 - 1460 liters. Boot Capacity Estate: Approx. 550 - 1798 liters (with rear seats folded). Weights Curb Weight: Varies significantly by engine and body style, typically from 1400 kg to 1700 kg. Wheel Bolt Pattern: 5x108. Recommended Tire Sizes: Commonly 215/60 R16, 235/45 R17, 235/40 R18 (varies by trim and options). 🛡️ Safety Features Ratings Euro Ncap Rating: 5 Stars (for models tested). Active Features Active Safety Features: Anti-lock Braking System (ABS), Electronic Stability Program (ESP/DSC), Traction Control System (TCS), Emergency Brake Assist (EBA). Passive Features Passive Safety Features: Front airbags, side airbags, curtain airbags, pre-tensioning seatbelts, whiplash protection. 💡 Technology Features Infotainment Infotainment Systems: Ford SYNC (optional on later models), CD/MP3 players, navigation systems, auxiliary input, Bluetooth connectivity. Driver Assistance Driver Assistance Features: Cruise control, parking sensors (front and rear), rain-sensing wipers, automatic headlights, keyless entry and start. Connectivity Connectivity Options: Bluetooth for hands-free calling and audio streaming, USB ports (on later models/facelifts). 🔧 Maintenance Service Intervals Oil Change Interval:...
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2007-2014 Ford Mondeo Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Mondeo
Year:
2007-2014
Codes
Platform Code:
EU CD345 (2007-2014)
👋 Introduction
Market Position
Market Position:
The Ford Mondeo of this era was a key player in the European mid-size family car segment, competing with models like the Volkswagen Passat, Opel Vectra, and Peugeot 407. It was known for its spacious interior, comfortable ride, and advanced features for its class.
Competitive Analysis
Competitive Analysis:
The Mondeo offered a blend of European driving dynamics with American practicality, often lauded for its chassis tuning and handling characteristics, especially in higher trim levels. Its extensive range of engine options provided flexibility for different consumer needs.
Key Features
Key Features:
Spacious cabin, comfortable ride, refined interior, strong safety credentials, wide range of engine and transmission choices, advanced electronic systems for its time.
📋 Manual Details
Coverage Areas
Models Covered:
All models, including hatchback, sedan, and estate body styles.
Trims Covered:
All trim levels (e.g., LX, Ghia, Titanium, ST).
Page Count
Page Count:
Estimated 3000+ pages (comprehensive, multi-volume equivalent).
Manual Type
Manual Type:
Official Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (typically PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical (diagnosis, repair, overhaul), lubrication, cooling, fuel, ignition, emissions control, engine electricals.
Transmission Systems:
Manual and automatic transmission (diagnosis, repair, overhaul, fluid specifications), clutch systems.
Drivetrain Systems:
Front-wheel drive systems, axles, driveshafts, CV joints.
Suspension Systems:
Front and rear suspension components, geometry, alignment procedures, shock absorbers, springs.
Steering Systems:
Power steering system (hydraulic/electric), steering rack, tie rods, diagnosis and repair.
Brake Systems:
Front and rear brakes (discs/drums), ABS, ESP, brake hydraulic systems, parking brake, fluid specifications.
Electrical Systems:
Complete vehicle wiring diagrams, battery, charging system, starting system, lighting, instruments, body controls, multiplex networks (CAN bus).
Body Systems:
Body repair, panels, doors, windows, locks, interior trim, HVAC, airbags, seatbelts.
Procedures Included
Maintenance Procedures:
Routine maintenance checks, oil changes, filter replacements, spark plug replacement, fluid level checks, lubrication points.
Diagnostic Procedures:
Systematic troubleshooting guides, fault code interpretation (OBD-II), component testing, diagnostic flowcharts.
Repair Procedures:
Step-by-step repair instructions for all major components and systems, including engine, transmission, brakes, suspension, electrical.
Overhaul Procedures:
Detailed instructions for complete engine and transmission rebuilds.
Installation Procedures:
Component replacement and installation guides.
Technical Depth
Technical Depth:
Comprehensive (dealer-level), covering everything from basic maintenance to complex diagnostics and complete overhauls.
📊 Manual Specifications
File Format
File Format:
PDF (searchable, printable, bookmarking features expected).
Print Quality
Print Quality:
High resolution, clear diagrams, schematics, and text.
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Range of Duratec and EcoBoost petrol engines (e.g., 1.6L, 2.0L, 2.3L, 2.5L Turbo) and Duratorq TDCi diesel engines (e.g., 1.6L, 1.8L, 2.0L, 2.2L).
Performance
Typical Petrol Hp Range:
110 PS to 225 PS (81 kW to 165 kW).
Typical Diesel Hp Range:
90 PS to 175 PS (66 kW to 129 kW).
Fuel System
Petrol Fuel System:
Electronic Fuel Injection (EFI), Turbocharged Direct Injection (TDCi for EcoBoost).
Diesel Fuel System:
Common Rail Direct Injection (CRDi).
Engine Codes
Common Duratec Petrol Codes:
HWDA, HWDB, HXDA, HXDB, HXJA, JTBA, JTBB, LDDA.
Common Duratorq Diesel Codes:
G8DA, G8DB, G8DD, G8DE, HHDA, HHDB, JQDA, JQDB, QYBA, QYBB.
🔧 Transmission
Standard
Standard Transmission:
5-speed or 6-speed Manual Transmission (MTX75, B6).
Optional
Optional Transmission:
4-speed or 6-speed Automatic Transmission (4F27E, 6F35).
Features
Transmission Fluid Type Auto:
Mercon V or equivalent (specific to transmission type, e.g., 6F35 often uses Mercon LV).
Transmission Fluid Type Manual:
WSD-M2C200-C or equivalent API GL-4 SAE 75W/80W.
📐 Dimensions
Exterior
Wheelbase:
Approx. 2776 mm (109.3 inches).
Length:
Approx. 4778 mm (188.1 inches) for Sedan/Hatchback, 4814 mm (189.5 inches) for Estate.
Width:
Approx. 1811 mm (71.3 inches) without mirrors.
Height:
Approx. 1497 mm (58.9 inches) for Hatchback/Sedan, 1500 mm (59.1 inches) for Estate.
Cargo
Boot Capacity Hatchback:
Approx. 550 - 1460 liters.
Boot Capacity Estate:
Approx. 550 - 1798 liters (with rear seats folded).
Weights
Curb Weight:
Varies significantly by engine and body style, typically from 1400 kg to 1700 kg.
Wheel Bolt Pattern:
5x108.
Recommended Tire Sizes:
Commonly 215/60 R16, 235/45 R17, 235/40 R18 (varies by trim and options).
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (for models tested).
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP/DSC), Traction Control System (TCS), Emergency Brake Assist (EBA).
Passive Features
Passive Safety Features:
Front airbags, side airbags, curtain airbags, pre-tensioning seatbelts, whiplash protection.
💡 Technology Features
Infotainment
Infotainment Systems:
Ford SYNC (optional on later models), CD/MP3 players, navigation systems, auxiliary input, Bluetooth connectivity.
Driver Assistance
Driver Assistance Features:
Cruise control, parking sensors (front and rear), rain-sensing wipers, automatic headlights, keyless entry and start.
Connectivity
Connectivity Options:
Bluetooth for hands-free calling and audio streaming, USB ports (on later models/facelifts).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 miles (24,000 km) or 12 months, whichever comes first (or as per Ford's specific recommendations based on engine and usage).
Air Filter Replacement:
Check every 15,000 miles, replace as needed or approximately every 30,000 miles.
Spark Plug Replacement Petrol:
Varies by engine. Iridium plugs typically last 60,000 - 100,000 miles.
Brake Fluid Change:
Every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil Specification Petrol:
Ford WSS-M2C913-B or WSS-M2C913-C (e.g., 5W-30 synthetic).
Engine Oil Specification Diesel:
Ford WSS-M2C913-C or WSS-M2C917-A (e.g., 5W-30 synthetic, some require low SAPS).
Coolant Specification:
Ford Super Plus Premium Antifreeze/Coolant (G12/G12+ compatible, typically pink/purple).
Known Issues
Common Issues List:
DPF (Diesel Particulate Filter) issues on diesel engines, swirl flap actuator failure, EGR valve problems, timing belt/chain wear (depending on engine), electronic module failures, suspension component wear (bushings, ball joints), gearbox issues (especially automatic transmissions).
📚 Vehicle History
Brand Heritage
Brand Heritage:
Ford has a long history of producing popular family cars, with the Mondeo inheriting the legacy of models like the Ford Sierra and Ford Granada, aiming to offer a strong European-focused product.
Model Evolution
Model Evolution:
This generation (Mk4, 2007-2014) was a significant redesign, sharing its platform with the Mazda 6 and Volvo S80. It was styled using Ford's 'Kinetic Design' philosophy. A facelift occurred in 2010, introducing updated styling and technology.
Production
Production Locations:
Primarily manufactured in Valencia, Spain, and Genk, Belgium.
🏆 Awards & Recognition
Recognitions
European Car Of The Year Nominations:
The Mondeo has historically been a strong contender and a finalist in European Car of the Year awards.
Ratings
Owner Satisfaction:
Generally rated well for ride comfort and spaciousness, though reliability can vary depending on specific engine/transmission choices and maintenance history.
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