Kawasaki VN900 Custom 2007-2015 Factory Service Manual
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🏷️ Basic Information Identification Make: Kawasaki Model: VN900 Custom Model Code: VN900C Generation Generation Name: VN900 Custom (First Generation) Codes Vin Code: VN900C 👋 Introduction Market Position Target Audience: Kawasaki VN900 Custom owners seeking to perform their own maintenance and repairs, or to better understand their vehicle and communicate with professional mechanics. Competitive Analysis Manual Authenticity: Actual genuine factory service manuals, not third-party alternatives. Key Features Cost Savings: Potential savings of $50-$60 per hour on shop labor costs. Accessibility: Instant download, eliminating shipping delays and costs associated with physical manuals. Searchability: Searchable PDF functionality for quick information retrieval. 📋 Manual Details Coverage Areas Applicable Years: 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015 Trim Levels Covered: Custom (All Styles) Page Count Estimated Page Count: Hundreds of pages (specific number not provided but indicated as comprehensive) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Top End, Lubrication System, Crankshaft, Transmission, Cooling System Fuel System: Fuel System Components, Fuel Injection System (if applicable) Drivetrain: Clutch, Final Drive, Transmission Chassis: Wheels, Tires, Brakes, Suspension, Steering, Frame Electrical System: Wiring Diagrams, Electrical System Diagnosis, Engine Management Systems General Information: General Information, Specifications, Maintenance Procedures Included Maintenance Procedures: Scheduled Maintenance, Fluid Changes, Filter Replacements Repair Procedures: Step-by-step repair instructions for all covered systems Troubleshooting: Diagnostic procedures, fault symptom analysis, common fixes Component Testing: Techniques for testing suspected parts Engine Rebuilding: Engine rebuild and refurbishment procedures Electrical Troubleshooting: Diagnosis and repair of electrical issues, wiring diagram analysis Technical Tips: Tips for proactive maintenance and preventing escalation of issues Technical Depth Depth Of Coverage: Comprehensive factory-level detail, suitable for professional technicians and advanced DIYers Diagnostic Capability: Advanced troubleshooting guide for diagnosing and correcting problems Illustrations Diagrams: Includes all necessary illustrations, drawings, photos, and diagrams Detail Level: Detailed substeps, notes, cautions, warnings, and numbered instructions Resource Utility: Enables owners to make informed decisions about maintenance and repair, and to effectively communicate with mechanics 📊 Manual Specifications File Format File Type: PDF Compatibility: Compatible with all PC-based Windows operating systems and Mac Print Quality Printability: Fully printable without restriction (individual pages or entire manual) Resolution: High resolution Binding Type Binding: Digital download (printable, can be burned to CD-ROM) Paper Type Paper Type: N/A (Digital download, printable on user's choice of paper) Software Requirements Required Software: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Four-stroke, SOHC, 2 valves per cylinder Displacement: 903 cc (55.1 cu in) Bore X Stroke: 92.0 x 81.0 mm (3.62 x 3.19 in) Cooling System: Liquid-cooled Compression Ratio: 9.5:1 Performance Horsepower Estimate: Approx. 50 HP (specific figure varies slightly by source, manual will provide exact) Torque Estimate: Approx. 78 Nm (57.5 lb-ft) @ 3,500 rpm (specific figure varies slightly by source, manual will provide exact) Fuel System Fuel Delivery: Fuel Injection with dual 36mm throttle bodies Fuel Type: Unleaded gasoline (Manual will specify octane rating) 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Optional Optional Transmission: N/A (Standard transmission only) Features Clutch Type: Wet, multi-disc Final Drive: Belt Drive 📐 Dimensions Exterior Overall Length: Approx. 2,400 mm (94.5 in) Overall Width: Approx. 950 mm (37.4 in) Overall Height: Approx. 1,105 mm (43.5 in) Wheelbase: Approx. 1,690 mm (66.5 in) Weights Curb Weight: Approx. 275 kg (606.3 lbs) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety ratings are typically not provided in the same manner as passenger vehicles). Active Features Braking System: Hydraulic disc brakes front and rear. ABS may be optional on some models/markets, manual will clarify. Passive Features Lighting: Halogen headlight, LED taillight and brake light. 💡 Technology Features Infotainment Infotainment System: N/A (Basic motorcycle without advanced infotainment features) Driver Assistance Driver Assistance Features: ABS (Anti-lock Braking System) may be an optional feature depending on the specific model year and market. The manual will detail its operation and maintenance. Connectivity Connectivity Features: N/A (No inherent connectivity features like Bluetooth or smartphone integration on this model). 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time intervals (typically 3,000-5,000 miles or annually) Spark Plug Replacement: Refer to manual for specific mileage intervals (typically 7,500-15,000 miles) Brake Fluid Flush: Refer to manual for specific intervals (typically every 2 years) Coolant Change: Refer to manual for specific intervals (typically every 2 years or specified mileage) Fluid Specifications Engine Oil Type: Refer to manual for specific viscosity grade (e.g., 10W-40) and JASO MA/MA2 specification. Engine Oil Capacity: Refer to manual for exact capacity with filter change. Coolant Type: Permanent type antifreeze (ethylene glycol-based) with corrosion inhibitors, mixed with distilled water. Manual will specify ratio and type. Brake Fluid Type: DOT 4 recommended (Manual will confirm exact specification) Known Issues Common Wear Items: Tires, brake pads, clutch plates, and drive belts are common wear items that owners...
Kawasaki VN900 Custom owners seeking to perform their own maintenance and repairs, or to better understand their vehicle and communicate with professional mechanics.
Competitive Analysis
Manual Authenticity:
Actual genuine factory service manuals, not third-party alternatives.
Key Features
Cost Savings:
Potential savings of $50-$60 per hour on shop labor costs.
Accessibility:
Instant download, eliminating shipping delays and costs associated with physical manuals.
Searchability:
Searchable PDF functionality for quick information retrieval.
Step-by-step repair instructions for all covered systems
Troubleshooting:
Diagnostic procedures, fault symptom analysis, common fixes
Component Testing:
Techniques for testing suspected parts
Engine Rebuilding:
Engine rebuild and refurbishment procedures
Electrical Troubleshooting:
Diagnosis and repair of electrical issues, wiring diagram analysis
Technical Tips:
Tips for proactive maintenance and preventing escalation of issues
Technical Depth
Depth Of Coverage:
Comprehensive factory-level detail, suitable for professional technicians and advanced DIYers
Diagnostic Capability:
Advanced troubleshooting guide for diagnosing and correcting problems
Illustrations Diagrams:
Includes all necessary illustrations, drawings, photos, and diagrams
Detail Level:
Detailed substeps, notes, cautions, warnings, and numbered instructions
Resource Utility:
Enables owners to make informed decisions about maintenance and repair, and to effectively communicate with mechanics
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
Compatible with all PC-based Windows operating systems and Mac
Print Quality
Printability:
Fully printable without restriction (individual pages or entire manual)
Resolution:
High resolution
Binding Type
Binding:
Digital download (printable, can be burned to CD-ROM)
Paper Type
Paper Type:
N/A (Digital download, printable on user's choice of paper)
Software Requirements
Required Software:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Four-stroke, SOHC, 2 valves per cylinder
Displacement:
903 cc (55.1 cu in)
Bore X Stroke:
92.0 x 81.0 mm (3.62 x 3.19 in)
Cooling System:
Liquid-cooled
Compression Ratio:
9.5:1
Performance
Horsepower Estimate:
Approx. 50 HP (specific figure varies slightly by source, manual will provide exact)
Torque Estimate:
Approx. 78 Nm (57.5 lb-ft) @ 3,500 rpm (specific figure varies slightly by source, manual will provide exact)
Fuel System
Fuel Delivery:
Fuel Injection with dual 36mm throttle bodies
Fuel Type:
Unleaded gasoline (Manual will specify octane rating)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Optional
Optional Transmission:
N/A (Standard transmission only)
Features
Clutch Type:
Wet, multi-disc
Final Drive:
Belt Drive
📐 Dimensions
Exterior
Overall Length:
Approx. 2,400 mm (94.5 in)
Overall Width:
Approx. 950 mm (37.4 in)
Overall Height:
Approx. 1,105 mm (43.5 in)
Wheelbase:
Approx. 1,690 mm (66.5 in)
Weights
Curb Weight:
Approx. 275 kg (606.3 lbs)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety ratings are typically not provided in the same manner as passenger vehicles).
Active Features
Braking System:
Hydraulic disc brakes front and rear. ABS may be optional on some models/markets, manual will clarify.
Passive Features
Lighting:
Halogen headlight, LED taillight and brake light.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle without advanced infotainment features)
Driver Assistance
Driver Assistance Features:
ABS (Anti-lock Braking System) may be an optional feature depending on the specific model year and market. The manual will detail its operation and maintenance.
Connectivity
Connectivity Features:
N/A (No inherent connectivity features like Bluetooth or smartphone integration on this model).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time intervals (typically 3,000-5,000 miles or annually)
Spark Plug Replacement:
Refer to manual for specific mileage intervals (typically 7,500-15,000 miles)
Brake Fluid Flush:
Refer to manual for specific intervals (typically every 2 years)
Coolant Change:
Refer to manual for specific intervals (typically every 2 years or specified mileage)
Fluid Specifications
Engine Oil Type:
Refer to manual for specific viscosity grade (e.g., 10W-40) and JASO MA/MA2 specification.
Engine Oil Capacity:
Refer to manual for exact capacity with filter change.
Coolant Type:
Permanent type antifreeze (ethylene glycol-based) with corrosion inhibitors, mixed with distilled water. Manual will specify ratio and type.
Brake Fluid Type:
DOT 4 recommended (Manual will confirm exact specification)
Known Issues
Common Wear Items:
Tires, brake pads, clutch plates, and drive belts are common wear items that owners will need to monitor and replace based on usage and condition.
Potential Electrical:
While generally reliable, owners should be aware of potential issues with battery terminals, fuses, and wiring connections over time, all of which are covered in the electrical system section of the manual.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycle History:
Kawasaki Heavy Industries Motorcycle & Engine division boasts a long history of innovation and performance in the motorcycle industry, known for its powerful engines and distinctive styling, particularly in the cruiser segment.
Model Evolution
Vn900 Custom Development:
The VN900 Custom was introduced as part of Kawasaki's Vulcan cruiser lineup, offering a blend of classic cruiser aesthetics with modern technology and a focus on rider customization. It shares its platform with the VN900 Classic but features unique styling elements like a drag-style handlebar, a smaller front fender, and a bobbed rear fender.
Production
Production Years Covered By Manual:
2007-2015
🏆 Awards & Recognition
Recognitions
Industry Recognition:
The Kawasaki Vulcan series, including the VN900 Custom, has generally received positive reviews for its styling, comfortable ride, and reliability within the mid-size cruiser market.
Ratings
Owner Satisfaction:
High owner satisfaction reported for its classic styling and accessible performance.