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2007 Daihatsu Terios (2nd gen) Service and Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Year: 2007 Market: Global (specific market variants may exist) Generation Generation: 2nd Generation (J200 Series) Codes Chassis Code: J200E (2WD), J210E (4WD) Engine Codes: 1KR-FE (1.0L), K3-VE (1.5L) 👋 Introduction Market Position Segment: Compact SUV / Mini SUV Target Audience: Budget-conscious consumers, urban dwellers, light off-road enthusiasts Competitive Analysis Key Competitors: Suzuki Jimny, Suzuki Vitara, Nissan Juke (depending on market), Kia Sportage (early models) Key Features Versatility: Compact size with surprisingly spacious interior and practical cargo area, available with 4WD Affordability: Generally lower purchase price and running costs compared to larger SUVs Engine Options: Efficient small displacement engines suitable for urban driving 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Specifications Page Count Estimated Page Count: Over 1000 pages (typical for comprehensive dealer manuals) Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, cooling, lubrication, fuel, ignition, emissions, exhaust, engine control (ECU/ECM) Transmission: Manual transmission (MT), Automatic transmission (AT), clutch system, transfer case (4WD models), driveshafts, differentials Chassis: Suspension (front and rear), steering system, braking system (ABS included), wheels and tires Electrical: Battery, charging system, starting system, lighting, instrumentation, body electrical, power accessories, audio system, HVAC controls Body: Body panels, doors, windows, locks, interior trim, HVAC ducting, seating, exterior trim Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug service, brake pad/shoe replacement, belt inspection/replacement Diagnostics: On-board diagnostics (OBD-II), diagnostic trouble codes (DTCs), troubleshooting flowcharts, component testing (resistance, voltage, current) Repair: Engine overhaul, cylinder head repair, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component repair/replacement Installation: Component replacement, accessory installation (e.g., tow hitch wiring), timing belt/chain replacement Technical Depth Depth: Comprehensive (covers all aspects from routine maintenance to complete engine/transmission rebuilds) Accuracy: Vehicle-specific, factory-level accuracy 📊 Manual Specifications File Format Searchability: Fully searchable text Navigation: Hyperlinked table of contents and index Print Quality Printability: Printable pages Binding Type Digital Binding: N/A (Digital format) Paper Type Digital Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 996 cc Engine 1 Configuration: Inline-3, DOHC, 12-valve, VVT-i (Variable Valve Timing with intelligence) Engine 1 Code: 1KR-FE Engine 1 Power Hp: 68 hp @ 6000 rpm Engine 1 Torque Lb-Ft: 69 lb-ft @ 4000 rpm Secondary Engine Engine 2 Displacement: 1495 cc Engine 2 Configuration: Inline-4, DOHC, 16-valve, VVT-i Engine 2 Code: K3-VE Engine 2 Power Hp: 102 hp @ 6000 rpm Engine 2 Torque Lb-Ft: 96 lb-ft @ 3800 rpm Fuel System Fuel Type: Unleaded Gasoline Induction: Electronic Fuel Injection (EFI) Fluid Specifications Engine Oil Type 1Kr-Fe: SAE 0W-20 (API SN/SP or ILSAC GF-5/GF-6) Engine Oil Capacity 1Kr-Fe: Approx. 3.1 L (3.3 US qt) Engine Oil Type K3-Ve: SAE 5W-30 or 0W-20 (API SN/SP or ILSAC GF-5/GF-6) Engine Oil Capacity K3-Ve: Approx. 3.9 L (4.1 US qt) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transmission (MT) Optional Transmission Type: 4-Speed Automatic Transmission (AT) Features Drivetrain: Front-Wheel Drive (FWD), Optional Four-Wheel Drive (4WD) Fluid Specifications Manual Transmission Fluid Type: GL-4 SAE 75W-90 Automatic Transmission Fluid Type: Dexron III or equivalent (check manual for specific Toyota/Daihatsu spec) 📐 Dimensions Exterior Length Mm: 3995 mm Width Mm: 1695 mm Height Mm: 1670 mm Wheelbase Mm: 2580 mm Ground Clearance Mm: 190 mm Weights Curb Weight Kg Approx: 1050 - 1200 kg (varies by configuration) 🛡️ Safety Features Ratings Global Ncap Rating: Not extensively rated by global agencies; early models may have lower scores Active Features ABS: Standard on most models E-Brake Force Distribution: Electronic Brake-force Distribution (EBD) - often standard with ABS Traction Control: Optional, depending on trim and market Passive Features Airbags: Front airbags standard, side airbags optional Seatbelts: 3-point seatbelts with pre-tensioners, ISOFIX anchor points 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player, optional MP3 compatibility or upgraded units in higher trims Speakers: Typically 4 to 6 speakers Driver Assistance Cruise Control: Optional on higher trim levels or specific market variants Parking Sensors: Rare, usually an aftermarket addition Connectivity Aux Input: May be present on some later models or as an option 🔧 Maintenance Service Intervals Oil Change Interval Km Miles: Every 10,000 km (6,000 miles) or 12 months Air Filter Replacement Interval Km Miles: Every 20,000 km (12,000 miles) or 24 months Spark Plug Replacement Interval Km Miles: Iridium plugs: 100,000 km (60,000 miles); Standard plugs: 40,000 km (24,000 miles) Coolant Replacement Interval Km Miles: Every 40,000 km (24,000 miles) or 24 months (initially), then every 40,000 km or 24 months thereafter. Fluid Specifications Coolant Type: Toyota Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant (pink/red) Brake Fluid Type: DOT 3 or DOT 4 Known Issues Common Issue 1: Occasional issues with ignition coils (misfires) on...
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2007 Daihatsu Terios (2nd gen) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Year:
2007
Market:
Global (specific market variants may exist)
Generation
Generation:
2nd Generation (J200 Series)
Codes
Chassis Code:
J200E (2WD), J210E (4WD)
Engine Codes:
1KR-FE (1.0L), K3-VE (1.5L)
👋 Introduction
Market Position
Segment:
Compact SUV / Mini SUV
Target Audience:
Budget-conscious consumers, urban dwellers, light off-road enthusiasts
Competitive Analysis
Key Competitors:
Suzuki Jimny, Suzuki Vitara, Nissan Juke (depending on market), Kia Sportage (early models)
Key Features
Versatility:
Compact size with surprisingly spacious interior and practical cargo area, available with 4WD
Affordability:
Generally lower purchase price and running costs compared to larger SUVs
Engine Options:
Efficient small displacement engines suitable for urban driving
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics, Specifications
Page Count
Estimated Page Count:
Over 1000 pages (typical for comprehensive dealer manuals)
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, cooling, lubrication, fuel, ignition, emissions, exhaust, engine control (ECU/ECM)
Transmission:
Manual transmission (MT), Automatic transmission (AT), clutch system, transfer case (4WD models), driveshafts, differentials
Chassis:
Suspension (front and rear), steering system, braking system (ABS included), wheels and tires
Electrical:
Battery, charging system, starting system, lighting, instrumentation, body electrical, power accessories, audio system, HVAC controls
Body:
Body panels, doors, windows, locks, interior trim, HVAC ducting, seating, exterior trim
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug service, brake pad/shoe replacement, belt inspection/replacement
Diagnostics:
On-board diagnostics (OBD-II), diagnostic trouble codes (DTCs), troubleshooting flowcharts, component testing (resistance, voltage, current)
Repair:
Engine overhaul, cylinder head repair, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component repair/replacement
Installation:
Component replacement, accessory installation (e.g., tow hitch wiring), timing belt/chain replacement
Technical Depth
Depth:
Comprehensive (covers all aspects from routine maintenance to complete engine/transmission rebuilds)
Accuracy:
Vehicle-specific, factory-level accuracy
📊 Manual Specifications
File Format
Searchability:
Fully searchable text
Navigation:
Hyperlinked table of contents and index
Print Quality
Printability:
Printable pages
Binding Type
Digital Binding:
N/A (Digital format)
Paper Type
Digital Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
996 cc
Engine 1 Configuration:
Inline-3, DOHC, 12-valve, VVT-i (Variable Valve Timing with intelligence)
Engine 1 Code:
1KR-FE
Engine 1 Power Hp:
68 hp @ 6000 rpm
Engine 1 Torque Lb-Ft:
69 lb-ft @ 4000 rpm
Secondary Engine
Engine 2 Displacement:
1495 cc
Engine 2 Configuration:
Inline-4, DOHC, 16-valve, VVT-i
Engine 2 Code:
K3-VE
Engine 2 Power Hp:
102 hp @ 6000 rpm
Engine 2 Torque Lb-Ft:
96 lb-ft @ 3800 rpm
Fuel System
Fuel Type:
Unleaded Gasoline
Induction:
Electronic Fuel Injection (EFI)
Fluid Specifications
Engine Oil Type 1Kr-Fe:
SAE 0W-20 (API SN/SP or ILSAC GF-5/GF-6)
Engine Oil Capacity 1Kr-Fe:
Approx. 3.1 L (3.3 US qt)
Engine Oil Type K3-Ve:
SAE 5W-30 or 0W-20 (API SN/SP or ILSAC GF-5/GF-6)
Engine Oil Capacity K3-Ve:
Approx. 3.9 L (4.1 US qt)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transmission (MT)
Optional
Transmission Type:
4-Speed Automatic Transmission (AT)
Features
Drivetrain:
Front-Wheel Drive (FWD), Optional Four-Wheel Drive (4WD)
Fluid Specifications
Manual Transmission Fluid Type:
GL-4 SAE 75W-90
Automatic Transmission Fluid Type:
Dexron III or equivalent (check manual for specific Toyota/Daihatsu spec)
📐 Dimensions
Exterior
Length Mm:
3995 mm
Width Mm:
1695 mm
Height Mm:
1670 mm
Wheelbase Mm:
2580 mm
Ground Clearance Mm:
190 mm
Weights
Curb Weight Kg Approx:
1050 - 1200 kg (varies by configuration)
🛡️ Safety Features
Ratings
Global Ncap Rating:
Not extensively rated by global agencies; early models may have lower scores
Active Features
ABS:
Standard on most models
E-Brake Force Distribution:
Electronic Brake-force Distribution (EBD) - often standard with ABS
Traction Control:
Optional, depending on trim and market
Passive Features
Airbags:
Front airbags standard, side airbags optional
Seatbelts:
3-point seatbelts with pre-tensioners, ISOFIX anchor points
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player, optional MP3 compatibility or upgraded units in higher trims
Speakers:
Typically 4 to 6 speakers
Driver Assistance
Cruise Control:
Optional on higher trim levels or specific market variants
Parking Sensors:
Rare, usually an aftermarket addition
Connectivity
Aux Input:
May be present on some later models or as an option
🔧 Maintenance
Service Intervals
Oil Change Interval Km Miles:
Every 10,000 km (6,000 miles) or 12 months
Air Filter Replacement Interval Km Miles:
Every 20,000 km (12,000 miles) or 24 months
Spark Plug Replacement Interval Km Miles:
Iridium plugs: 100,000 km (60,000 miles); Standard plugs: 40,000 km (24,000 miles)
Coolant Replacement Interval Km Miles:
Every 40,000 km (24,000 miles) or 24 months (initially), then every 40,000 km or 24 months thereafter.
Fluid Specifications
Coolant Type:
Toyota Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant (pink/red)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Issue 1:
Occasional issues with ignition coils (misfires) on the 1KR-FE engine
Common Issue 2:
Wear on suspension components (bushings, ball joints) due to its nature as a light off-roader
Common Issue 3:
Rust on the undercarriage, especially in regions with heavy road salt usage
Common Issue 4:
Automatic transmission shifts may become less smooth over time, requiring fluid changes and potential internal checks
📚 Vehicle History
Brand Heritage
Daihatsu Specialty:
Daihatsu is known for its small, practical, and fuel-efficient vehicles, with a focus on kei cars and compact SUVs
Model Evolution
First Generation Start:
1997
Second Generation Start:
2004
Second Generation Facelift:
Around 2007-2008 (minor styling updates)
Production
Manufacturing Location:
Japan (primarily), Indonesia, and other licensed facilities
🏆 Awards & Recognition
Recognitions
Awards Received:
While not a major award recipient, the Terios often received praise for its practicality and value in its segment.
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