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Mazda 3 (2007) Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: Mazda3 Year: 2007 Codes Chassis Code: BK (First Generation) 👋 Introduction Market Position Positioning: The Mazda3 (BK) was positioned as a sporty and engaging compact car, offering a blend of practicality, performance, and sophisticated design, competing in a crowded segment against vehicles like the Honda Civic, Toyota Corolla, and Volkswagen Golf. Competitive Analysis Competitors: Key competitors included Honda Civic, Toyota Corolla, Ford Focus, Volkswagen Golf, Hyundai Elantra, and Subaru Impreza. Key Features Platform Sharing: Built on the Ford global C1 platform, sharing underpinnings with the European Ford Focus and Volvo S40, contributing to its refined handling characteristics. Body Styles: Available in two distinct body styles: a four-door sedan (marketed as a 'coupé style' in Europe) and a five-door hatchback (branded as the 'Sport' version in key markets like Canada, Japan, and the US). Design Philosophy: Emphasized Mazda's 'Zoom-Zoom' driving philosophy, focusing on an engaging driving experience with responsive handling and a connected feel to the road. Manual Value Proposition Utility: An indispensable resource for Mazda3 owners and independent repair facilities, enabling informed part ordering, efficient maintenance, and accurate repairs. Manual Features Visual Aids: Contains a wealth of pictures and diagrams, crucial for understanding complex assemblies and procedures. 📋 Manual Details Coverage Areas Region: Global (specific market variations may exist, but core technical data is presented) Page Count Total Pages: 2910 Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (including complete tear down and rebuild), fuel system, ignition system, cooling system, exhaust system, engine electrical (starting, charging), manual transmission, automatic transmission, drivetrain components (axles, driveshafts). Chassis: Suspension (front MacPherson struts, rear E-link multi-link), steering system, braking system (disc brakes, ABS, EBD), wheels and tires. Body: Body construction, exterior panels, doors, windows, interior trim, seating, HVAC system, exterior lighting, interior lighting, safety features (airbags, seatbelts). Electrical: Complete vehicle electrical system, wiring diagrams, fuses, relays, battery, charging system, starting system, lighting, instruments and gauges, power accessories (windows, locks, mirrors), infotainment system. Procedures Included Maintenance: Scheduled maintenance intervals, fluid checks and changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication points, tire rotation and balancing, battery maintenance. Repair: Component removal and installation, engine overhaul, transmission repair, brake system servicing, suspension and steering component replacement, electrical system diagnostics and repair, body panel repair and replacement. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting, common issues and their resolutions, error code interpretation (where applicable to OBD-II systems). Specifications: Torque specifications for all critical fasteners, fluid capacities, electrical specifications, engine performance data, dimension specifications. Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and component-level repair instructions. 📊 Manual Specifications File Format Digital Format: Adobe PDF Print Quality Printability: All pages are printable, allowing users to take sections into the workshop. Binding Type Digital Binding: N/A (Digital Format) Paper Type Digital Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: MZR LF-VE (2.0L) Engine Type: Inline-4, DOHC, 16-valve, Naturally Aspirated Displacement: 1998 cc (2.0 Liters) Bore X Stroke: 83.0 mm x 92.0 mm Compression Ratio: 9.7:1 Horsepower: Approx. 148 hp @ 6000 rpm (US Market) Torque: Approx. 135 lb-ft @ 4500 rpm (US Market) Performance Fuel Delivery: Electronic Fuel Injection (MPI) Ignition System: Distributorless Ignition System (DIS) with coil-on-plug. Emission Control: Catalytic Converter, Oxygen Sensors (O2S). Engine Oil Capacity: 4.2 US quarts (4.0 Liters) with filter change (LF-VE) Recommended Oil Type: SAE 5W-20, API SN or ILSAC GF-5 certified (check manual for specific recommendations and regional variations). Timing Belt Or Chain: Timing Chain Alternative Engine Engine Code Optional: MZR L3-VE (2.3L DISI Turbo) Engine Type Optional: Inline-4, DOHC, 16-valve, Direct Injection Spark Ignition (DISI) Turbocharged Displacement Optional: 2261 cc (2.3 Liters) Horsepower Optional: Approx. 263 hp @ 5500 rpm (Mazdaspeed3) Torque Optional: Approx. 280 lb-ft @ 3000 rpm (Mazdaspeed3) 🔧 Transmission Standard Transmission Type Std: 5-speed Manual Transmission (F5M-A) Optional Transmission Type Opt: 5-speed Activematic Automatic Transmission (G5M-P) Features Transmission Fluid Capacity Manual: 1.9 US quarts (1.8 Liters) Transmission Fluid Capacity Automatic: 7.5 US quarts (7.1 Liters) for full refill (check manual for specific procedure and capacity). Recommended Fluid Type Manual: Mazda Manual Transmission Fluid (or equivalent specification) Recommended Fluid Type Automatic: Mazda ATF JWS3309 (or equivalent specification like Mobil 3309) 📐 Dimensions Exterior Length: Sedan: 177.4 in (4505 mm) / Hatchback: 174.6 in (4435 mm) Width: 69.1 in (1755 mm) Height: Sedan: 57.7 in (1465 mm) / Hatchback: 57.0 in (1450 mm) Wheelbase: 104.7 in (2660 mm) Front Track: 60.0 in (1525 mm) Rear Track: 59.6 in (1515 mm) Weights Curb Weight Min: Approx. 3010 lbs (1365 kg) for base sedan Curb Weight Max: Approx. 3380 lbs (1533 kg) for Mazdaspeed3 hatchback Cargo Cargo Volume Sedan: Approx. 13.8 cu ft Cargo Volume Hatchback: Approx. 15.5 cu ft (rear...
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Mazda 3 (2007) Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
Mazda3
Year:
2007
Codes
Chassis Code:
BK (First Generation)
👋 Introduction
Market Position
Positioning:
The Mazda3 (BK) was positioned as a sporty and engaging compact car, offering a blend of practicality, performance, and sophisticated design, competing in a crowded segment against vehicles like the Honda Civic, Toyota Corolla, and Volkswagen Golf.
Competitive Analysis
Competitors:
Key competitors included Honda Civic, Toyota Corolla, Ford Focus, Volkswagen Golf, Hyundai Elantra, and Subaru Impreza.
Key Features
Platform Sharing:
Built on the Ford global C1 platform, sharing underpinnings with the European Ford Focus and Volvo S40, contributing to its refined handling characteristics.
Body Styles:
Available in two distinct body styles: a four-door sedan (marketed as a 'coupé style' in Europe) and a five-door hatchback (branded as the 'Sport' version in key markets like Canada, Japan, and the US).
Design Philosophy:
Emphasized Mazda's 'Zoom-Zoom' driving philosophy, focusing on an engaging driving experience with responsive handling and a connected feel to the road.
Manual Value Proposition
Utility:
An indispensable resource for Mazda3 owners and independent repair facilities, enabling informed part ordering, efficient maintenance, and accurate repairs.
Manual Features
Visual Aids:
Contains a wealth of pictures and diagrams, crucial for understanding complex assemblies and procedures.
📋 Manual Details
Coverage Areas
Region:
Global (specific market variations may exist, but core technical data is presented)
Page Count
Total Pages:
2910
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (including complete tear down and rebuild), fuel system, ignition system, cooling system, exhaust system, engine electrical (starting, charging), manual transmission, automatic transmission, drivetrain components (axles, driveshafts).
Chassis:
Suspension (front MacPherson struts, rear E-link multi-link), steering system, braking system (disc brakes, ABS, EBD), wheels and tires.
Body:
Body construction, exterior panels, doors, windows, interior trim, seating, HVAC system, exterior lighting, interior lighting, safety features (airbags, seatbelts).
Electrical:
Complete vehicle electrical system, wiring diagrams, fuses, relays, battery, charging system, starting system, lighting, instruments and gauges, power accessories (windows, locks, mirrors), infotainment system.
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid checks and changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication points, tire rotation and balancing, battery maintenance.
Repair:
Component removal and installation, engine overhaul, transmission repair, brake system servicing, suspension and steering component replacement, electrical system diagnostics and repair, body panel repair and replacement.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting, common issues and their resolutions, error code interpretation (where applicable to OBD-II systems).
Specifications:
Torque specifications for all critical fasteners, fluid capacities, electrical specifications, engine performance data, dimension specifications.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and component-level repair instructions.
📊 Manual Specifications
File Format
Digital Format:
Adobe PDF
Print Quality
Printability:
All pages are printable, allowing users to take sections into the workshop.
Binding Type
Digital Binding:
N/A (Digital Format)
Paper Type
Digital Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
MZR LF-VE (2.0L)
Engine Type:
Inline-4, DOHC, 16-valve, Naturally Aspirated
Displacement:
1998 cc (2.0 Liters)
Bore X Stroke:
83.0 mm x 92.0 mm
Compression Ratio:
9.7:1
Horsepower:
Approx. 148 hp @ 6000 rpm (US Market)
Torque:
Approx. 135 lb-ft @ 4500 rpm (US Market)
Performance
Fuel Delivery:
Electronic Fuel Injection (MPI)
Ignition System:
Distributorless Ignition System (DIS) with coil-on-plug.
Emission Control:
Catalytic Converter, Oxygen Sensors (O2S).
Engine Oil Capacity:
4.2 US quarts (4.0 Liters) with filter change (LF-VE)
Recommended Oil Type:
SAE 5W-20, API SN or ILSAC GF-5 certified (check manual for specific recommendations and regional variations).
Timing Belt Or Chain:
Timing Chain
Alternative Engine
Engine Code Optional:
MZR L3-VE (2.3L DISI Turbo)
Engine Type Optional:
Inline-4, DOHC, 16-valve, Direct Injection Spark Ignition (DISI) Turbocharged
Displacement Optional:
2261 cc (2.3 Liters)
Horsepower Optional:
Approx. 263 hp @ 5500 rpm (Mazdaspeed3)
Torque Optional:
Approx. 280 lb-ft @ 3000 rpm (Mazdaspeed3)
🔧 Transmission
Standard
Transmission Type Std:
5-speed Manual Transmission (F5M-A)
Optional
Transmission Type Opt:
5-speed Activematic Automatic Transmission (G5M-P)
Features
Transmission Fluid Capacity Manual:
1.9 US quarts (1.8 Liters)
Transmission Fluid Capacity Automatic:
7.5 US quarts (7.1 Liters) for full refill (check manual for specific procedure and capacity).
Recommended Fluid Type Manual:
Mazda Manual Transmission Fluid (or equivalent specification)
Recommended Fluid Type Automatic:
Mazda ATF JWS3309 (or equivalent specification like Mobil 3309)
📐 Dimensions
Exterior
Length:
Sedan: 177.4 in (4505 mm) / Hatchback: 174.6 in (4435 mm)
Width:
69.1 in (1755 mm)
Height:
Sedan: 57.7 in (1465 mm) / Hatchback: 57.0 in (1450 mm)
Wheelbase:
104.7 in (2660 mm)
Front Track:
60.0 in (1525 mm)
Rear Track:
59.6 in (1515 mm)
Weights
Curb Weight Min:
Approx. 3010 lbs (1365 kg) for base sedan
Curb Weight Max:
Approx. 3380 lbs (1533 kg) for Mazdaspeed3 hatchback
Cargo
Cargo Volume Sedan:
Approx. 13.8 cu ft
Cargo Volume Hatchback:
Approx. 15.5 cu ft (rear seats up)
Wheels Tires
Standard Wheel Size:
16-inch or 17-inch alloy wheels
Standard Tire Size:
205/55R16 or 205/50R17 (varies by trim and body style)
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Lug Nut Torque:
80-100 lb-ft (108-136 Nm)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for driver and front passenger in 2007 models, depending on configuration)
IIHS Side Impact:
Good (for 2007 models, depending on configuration)
Active Features
ABS:
Standard or Available Anti-lock Braking System (ABS)
Ebd:
Standard or Available Electronic Brake-force Distribution (EBD)
Traction Control:
Available Traction Control System (TCS)
Stability Control:
Available Dynamic Stability Control (DSC)
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags, side-curtain airbags (available on some trims).
Seatbelts:
3-point front seat belts with pretensioners and load limiters, 3-point rear seat belts.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD audio system, with optional Sirius Satellite Radio and Bose premium audio system on higher trims.
Display:
Multi-information display in the instrument cluster, with a central console display for audio and climate controls.
Driver Assistance
Cruise Control:
Standard cruise control on most trims.
Keyless Entry Start:
Available keyless entry and push-button start system.
Connectivity
Auxiliary Input:
Auxiliary audio input jack available on some models for connecting external music players.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 to 12 months, whichever comes first (refer to manual for specific recommendations based on driving conditions).
Air Filter Replacement:
Recommended every 15,000 to 30,000 miles (24,000 to 48,000 km).
Cabin Air Filter Replacement:
Recommended every 15,000 to 30,000 miles (24,000 to 48,000 km) or annually.
Spark Plug Replacement:
Typically iridium spark plugs, recommended replacement interval around 60,000 to 100,000 miles (96,000 to 160,000 km).
Coolant Change:
Initial change at 60,000 miles (96,000 km), then every 30,000-50,000 miles (48,000-80,000 km) thereafter (using Mazda FL22 coolant or equivalent).
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for specific requirements)
Power Steering Fluid:
Mazda Genuine Power Steering Fluid (or equivalent ATF Dexron III/Mercon)
Known Issues
Engine Mounts:
Premature wear of engine mounts can lead to increased vibration and noise.
Power Window Motors:
Some owners report failures of power window motors and regulators.
Clutch Wear:
In manual transmission models, clutch wear can vary, but is generally considered normal for the usage.
Rear Wheel Bearings:
Some instances of premature rear wheel bearing failure have been reported.
Exhaust Rust:
In certain climates, exhaust components may be susceptible to rust over time.
📚 Vehicle History
Brand Heritage
Mazda Legacy:
Mazda has a long history of producing engaging and reliable vehicles, with a reputation for sporty driving dynamics that began with models like the RX-7 and MX-5 Miata.
Model Evolution
Mazda3 Introduction:
The first generation Mazda3 (BK) was launched in 2003 for the 2004 model year, replacing the Mazda Protégé. The 2007 model year represents a significant mid-cycle refresh, introducing styling updates and feature enhancements.
2007 Refresh:
The 2007 model year received a facelift, including redesigned front and rear fascias, updated interior trim, and revised option packages. The 2.3L DISI Turbo engine debuted with the high-performance Mazdaspeed3 variant.
Production
Manufacturing Locations:
Primarily manufactured at the Hofu Plant in Yamaguchi Prefecture, Japan, and also at the AutoAlliance International plant in Flat Rock, Michigan, USA (for North American market vehicles).
Production Years Bk Gen:
2004-2009
🏆 Awards & Recognition
Recognitions
Car Of The Year Nominations:
The Mazda3 has consistently received positive reviews and accolades from automotive publications, often being cited for its driving dynamics and value.
Car And Driver 10Best:
The Mazda3 was named to Car and Driver's 10Best list multiple times during its production run.
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