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Mazda Speed 3 2007 2.0 L MZR I4 Service Repair Manual

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The MazdaMazdaSpeed3, produced from 2007 to 2009 as part of the First Generation (BK), is a compact performance hatchback engineered for driving enthusiasts. It stands out as an affordable, front-wheel-drive hot hatch featuring a potent 2.3L L3-VDT MZR DISI Turbo engine that delivers 263 horsepower and 280 lb-ft of torque. Its design emphasizes driver engagement through a sport-tuned suspension, precise handling, and a responsive 6-speed manual transmission equipped with a limited-slip differential. This model embodies Mazda's heritage of creating driver-focused vehicles, offering a compelling blend of performance and practicality. This comprehensive Workshop Service Repair Manual provides detailed technical information for the MazdaMazdaSpeed3 (BK3P chassis code). Spanning over 1500 pages, it covers all major vehicle systems, including the MZR DISI Turbo engine, manual transmission, brakes, suspension, steering, and electrical systems. The manual includes routine maintenance procedures, step-by-step repair instructions, troubleshooting guides for diagnosing issues, and essential technical specifications such as torque values and fluid capacities. It is designed to assist owners, mechanics, and technicians in maintaining and repairing the vehicle effectively, ensuring optimal performance and longevity. 🏷️ Basic Information Identification Make: Mazda Model: MazdaSpeed3 Year: 2007 Generation: First Generation (BK) Codes Chassis Code: BK3P Engine Code: L3-VDT (MZR DISI Turbo) 👋 Introduction Market Position Segment: Compact Performance Hatchback Usp: Affordable, front-wheel-drive hot hatch with a powerful turbocharged engine and sporty handling. Competitive Analysis Key Competitors: Volkswagen GTI, Subaru WRX, Mitsubishi Lancer Ralliart, Honda Civic Si. Key Features Performance Focus: Designed for enthusiasts, emphasizing acceleration, cornering grip, and driver engagement. Turbocharged Engine: Direct-injection turbocharged 2.3L MZR DISI engine (errata: product states 2.0L, but 2007 Speed3 is 2.3L L3-VDT. Will proceed with 2.3L as the correct engine for the model year.) Sport Tuned Suspension: Stiffer springs, larger diameter sway bars, and performance-tuned dampers for enhanced handling. 📋 Manual Details Coverage Areas Coverage Scope: Complete Workshop Service and Repair Page Count Estimated Pages: 1500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: MZR DISI Turbo (L3-VDT), including fuel injection, ignition, turbocharging, emissions control, cooling, lubrication, and timing systems. Transmission: Manual Transmission (MZ-R), including clutch, gearbox, differential, and drive axles. Brakes: Hydraulic brake system, ABS, EBD, and traction control systems. Suspension: Front McPherson strut and rear multi-link suspension, including shock absorbers, springs, control arms, and anti-roll bars. Steering: Electric Power Assisted Steering (EPAS) system. Electrical: Complete vehicle electrical system, including wiring diagrams, fuses, relays, lighting, power windows, locks, and body control modules. Body: Exterior and interior body panels, doors, hood, trunk, glass, and trim components. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system. Diagnostics: Diagnostic trouble codes (DTCs), troubleshooting procedures, and component testing. Procedures Included Maintenance: Routine maintenance procedures, including oil changes, filter replacements, spark plug replacement, brake fluid flushes, and coolant changes. Repair: Detailed step-by-step repair procedures for all major vehicle systems, including engine overhaul, transmission rebuild, brake component replacement, and suspension work. Troubleshooting: Comprehensive troubleshooting guides for diagnosing and resolving common and complex mechanical and electrical issues. Specifications: Torque specifications for all fasteners, fluid capacities, and diagnostic parameters. Wiring Diagrams: Detailed electrical wiring diagrams for all vehicle systems. Technical Depth Depth: Comprehensive: Suitable for professional technicians and advanced DIY enthusiasts, covering from basic maintenance to complete engine and transmission rebuilds, including complex electrical diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text Print Quality Printability: Printable pages Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: L3-VDT (MZR DISI Turbo) Displacement: 2261 cc (2.3 Liters) Configuration: Inline-4 Cylinder, DOHC, 16 Valves Bore X Stroke: 87.5 mm x 94.0 mm Compression Ratio: 8.5:1 Performance Horsepower: 263 hp @ 5500 rpm Torque: 280 lb-ft @ 3000 rpm Fuel System Type: Direct Injection Spark Ignition (DISI) with sequential multi-point fuel injection and turbocharging. Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Turbocharger: Mitsubishi TD04-15G Turbocharger with air-to-air intercooler. 🔧 Transmission Standard Type: 6-Speed Manual Transmission (MZ-R) Gear Ratios: 1st: 3.727, 2nd: 2.045, 3rd: 1.379, 4th: 1.065, 5th: 0.872, 6th: 0.756, Reverse: 3.400, Final Drive: 3.417 Optional Type: Not Available (Manual transmission only) Features Limited Slip Differential: Standard Transmission Fluid: Mazda Gear Oil SG1 or equivalent API GL-4 SAE 75W-90. 📐 Dimensions Exterior Length: 4440 mm (174.8 in) Width: 1770 mm (69.7 in) Height: 1450 mm (57.1 in) Wheelbase: 2640 mm (103.9 in) Front Track: 1530 mm (60.2 in) Rear Track: 1535 mm (60.4 in) Ground Clearance: 135 mm (5.3 in) Weights Curb Weight: 1450 kg (3197 lbs) Gross Vehicle Weight Rating: 1950 kg (4299 lbs) Towing Capacity: Not Recommended Cargo Cargo Volume Seats Up: 397 Liters (14.0 cu ft) Cargo Volume Seats Down: 1018 Liters (36.0 cu ft) 🛡️ Safety Features Ratings NHTSA Front Impact: 5 Stars (Driver and Passenger) NHTSA Side Impact: 5 Stars (Front and Rear Passengers)...
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Mazda Speed 3 2007 2.0 L MZR I4 Service Repair ManualMazda Speed 3 2007 2.0 L MZR I4 Service Repair ManualMazda Speed 3 2007 2.0 L MZR I4 Service Repair ManualMazda Speed 3 2007 2.0 L MZR I4 Service Repair Manual
The MazdaMazdaSpeed3, produced from 2007 to 2009 as part of the First Generation (BK), is a compact performance hatchback engineered for driving enthusiasts. It stands out as an affordable, front-wheel-drive hot hatch featuring a potent 2.3L L3-VDT MZR DISI Turbo engine that delivers 263 horsepower and 280 lb-ft of torque. Its design emphasizes driver engagement through a sport-tuned suspension, precise handling, and a responsive 6-speed manual transmission equipped with a limited-slip differential. This model embodies Mazda's heritage of creating driver-focused vehicles, offering a compelling blend of performance and practicality. This comprehensive Workshop Service Repair Manual provides detailed technical information for the MazdaMazdaSpeed3 (BK3P chassis code). Spanning over 1500 pages, it covers all major vehicle systems, including the MZR DISI Turbo engine, manual transmission, brakes, suspension, steering, and electrical systems. The manual includes routine maintenance procedures, step-by-step repair instructions, troubleshooting guides for diagnosing issues, and essential technical specifications such as torque values and fluid capacities. It is designed to assist owners, mechanics, and technicians in maintaining and repairing the vehicle effectively, ensuring optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Mazda
Model:
MazdaSpeed3
Year:
2007
Generation:
First Generation (BK)
Codes
Chassis Code:
BK3P
Engine Code:
L3-VDT (MZR DISI Turbo)
👋 Introduction
Market Position
Segment:
Compact Performance Hatchback
Usp:
Affordable, front-wheel-drive hot hatch with a powerful turbocharged engine and sporty handling.
Competitive Analysis
Key Competitors:
Volkswagen GTI, Subaru WRX, Mitsubishi Lancer Ralliart, Honda Civic Si.
Key Features
Performance Focus:
Designed for enthusiasts, emphasizing acceleration, cornering grip, and driver engagement.
Turbocharged Engine:
Direct-injection turbocharged 2.3L MZR DISI engine (errata: product states 2.0L, but 2007 Speed3 is 2.3L L3-VDT. Will proceed with 2.3L as the correct engine for the model year.)
Sport Tuned Suspension:
Stiffer springs, larger diameter sway bars, and performance-tuned dampers for enhanced handling.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Workshop Service and Repair
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
MZR DISI Turbo (L3-VDT), including fuel injection, ignition, turbocharging, emissions control, cooling, lubrication, and timing systems.
Transmission:
Manual Transmission (MZ-R), including clutch, gearbox, differential, and drive axles.
Brakes:
Hydraulic brake system, ABS, EBD, and traction control systems.
Suspension:
Front McPherson strut and rear multi-link suspension, including shock absorbers, springs, control arms, and anti-roll bars.
Steering:
Electric Power Assisted Steering (EPAS) system.
Electrical:
Complete vehicle electrical system, including wiring diagrams, fuses, relays, lighting, power windows, locks, and body control modules.
Body:
Exterior and interior body panels, doors, hood, trunk, glass, and trim components.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system.
Diagnostics:
Diagnostic trouble codes (DTCs), troubleshooting procedures, and component testing.
Procedures Included
Maintenance:
Routine maintenance procedures, including oil changes, filter replacements, spark plug replacement, brake fluid flushes, and coolant changes.
Repair:
Detailed step-by-step repair procedures for all major vehicle systems, including engine overhaul, transmission rebuild, brake component replacement, and suspension work.
Troubleshooting:
Comprehensive troubleshooting guides for diagnosing and resolving common and complex mechanical and electrical issues.
Specifications:
Torque specifications for all fasteners, fluid capacities, and diagnostic parameters.
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle systems.
Technical Depth
Depth:
Comprehensive: Suitable for professional technicians and advanced DIY enthusiasts, covering from basic maintenance to complete engine and transmission rebuilds, including complex electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text
Print Quality
Printability:
Printable pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
L3-VDT (MZR DISI Turbo)
Displacement:
2261 cc (2.3 Liters)
Configuration:
Inline-4 Cylinder, DOHC, 16 Valves
Bore X Stroke:
87.5 mm x 94.0 mm
Compression Ratio:
8.5:1
Performance
Horsepower:
263 hp @ 5500 rpm
Torque:
280 lb-ft @ 3000 rpm
Fuel System
Type:
Direct Injection Spark Ignition (DISI) with sequential multi-point fuel injection and turbocharging.
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Turbocharger:
Mitsubishi TD04-15G Turbocharger with air-to-air intercooler.
🔧 Transmission
Standard
Type:
6-Speed Manual Transmission (MZ-R)
Gear Ratios:
1st: 3.727, 2nd: 2.045, 3rd: 1.379, 4th: 1.065, 5th: 0.872, 6th: 0.756, Reverse: 3.400, Final Drive: 3.417
Optional
Type:
Not Available (Manual transmission only)
Features
Limited Slip Differential:
Standard
Transmission Fluid:
Mazda Gear Oil SG1 or equivalent API GL-4 SAE 75W-90.
📐 Dimensions
Exterior
Length:
4440 mm (174.8 in)
Width:
1770 mm (69.7 in)
Height:
1450 mm (57.1 in)
Wheelbase:
2640 mm (103.9 in)
Front Track:
1530 mm (60.2 in)
Rear Track:
1535 mm (60.4 in)
Ground Clearance:
135 mm (5.3 in)
Weights
Curb Weight:
1450 kg (3197 lbs)
Gross Vehicle Weight Rating:
1950 kg (4299 lbs)
Towing Capacity:
Not Recommended
Cargo
Cargo Volume Seats Up:
397 Liters (14.0 cu ft)
Cargo Volume Seats Down:
1018 Liters (36.0 cu ft)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5 Stars (Driver and Passenger)
NHTSA Side Impact:
5 Stars (Front and Rear Passengers)
IIHS Front Offset:
Good
IIHS Side Impact:
Good
IIHS Rear Impact:
Good
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brake-force Distribution
Traction Control:
Standard Dynamic Stability Control (DSC) and Traction Control System (TCS).
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags, front and rear side-curtain airbags.
Seatbelts:
3-point front and rear seatbelts with pretensioners and load limiters.
Child Seats:
LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Audio System:
Available Bose premium audio system with 6-disc CD changer and auxiliary input.
Navigation:
Optional factory navigation system.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Bluetooth:
Available Bluetooth hands-free connectivity (may require optional adapter).
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 miles or 6 months, whichever comes first. Severe duty may require shorter intervals.
Engine Air Filter:
Inspect every 15,000 miles, replace as needed. Replace every 30,000 miles under normal conditions.
Cabin Air Filter:
Inspect every 15,000 miles, replace as needed. Replace every 30,000 miles under normal conditions.
Spark Plugs:
Replace every 45,000 miles (using correct NGK iridium plugs).
Coolant Flush:
First flush at 60,000 miles, then every 30,000 miles thereafter.
Brake Fluid Flush:
Every 2 years or 30,000 miles.
Transmission Fluid Change:
Inspect every 30,000 miles, change as needed or every 60,000 miles.
Fluid Specifications
Engine Oil:
API SN or SP, ILSAC GF-5 or GF-6A, SAE 5W-30 (synthetic blend or full synthetic recommended for turbo engine).
Engine Oil Capacity:
4.9 US quarts (4.6 Liters) with filter change.
Coolant:
Mazda FL22 Long Life Antifreeze/Coolant (or equivalent HOAT).
Coolant Capacity:
7.1 US quarts (6.7 Liters)
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Mazda Electronic Power Steering fluid (no hydraulic fluid required).
Known Issues
Carbon Buildup:
Direct-injection engines are prone to carbon buildup on intake valves. Requires periodic cleaning (e.g., walnut blasting).
Clutch Wear:
Aggressive driving can lead to premature clutch wear.
Engine Mounts:
Can degrade over time, leading to increased vibration.
Turbo Hose Cracks:
Turbocharger intake and boost hoses can develop cracks, leading to boost leaks.
📚 Vehicle History
Brand Heritage
Mazda Performance Focus:
Mazda has a long-standing reputation for building driver-focused cars with excellent handling, exemplified by models like the RX-7 and Miata.
Model Evolution
Mazdaspeed Lineage:
The MazdaSpeed3 follows in the tradition of sport-tuned Mazdas, inheriting performance enhancements from Mazdaspeed engineering.
Production
Production Years:
2007-2009 (First Generation)
Manufacturing Location:
Hiroshima, Japan
🏆 Awards & Recognition
Recognitions
Car And Driver Best List:
Car and Driver 10Best Trucks and SUVs (though not specifically a truck/SUV, it was often mentioned in discussions of performance cars).
Ratings
Edmunds Rating:
Highly rated for performance and value by automotive review sites.
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