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2007 Toyota FJ Cruiser Service Repair Manual

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Basic Information Identification Make: Toyota Model: FJ Cruiser Year: 2007 Model Generation: First Generation (J10) Generation Code: J10 Introduction Market Position Market Position: Iconic off-road capable SUV, catering to enthusiasts seeking ruggedness and a distinctive retro-modern design. Competitive Analysis Competitors: Jeep Wrangler, Hummer H3, Nissan Xterra, Land Rover LR3 (Discovery 3) Key Features Key Features Vehicle: Rugged body-on-frame construction, distinctive retro styling, excellent off-road capability, powerful V6 engine, available AWD. Key Features Manual: Complete coverage, detailed illustrations, wiring diagrams, factory specifications, DIY-friendly approach. Manual Details Coverage Coverage Areas: All Models, All Engines Pages Page Count: >3000 Type Manual Type: Complete Service Repair Manual Language Language: English Format File Format: PDF Accessibility Compatibility: All Windows versions, Mac, Linux OS, iPhone, iPad, Android. Delivery Delivery Method: Instant Download Features Searchable Functionality: Yes, the PDF is bookmarked and searchable for quick information retrieval. Manual Coverage Systems Systems Covered: Engine, Brakes, Sunroof, Timing Belt, Suspension, Transmission, Air Conditioning, Electrical Systems, Bodywork, Vacuum Systems, Front End/Alignment Procedures Procedures Included: Overhaul and Rebuilding, Replacement, Troubleshooting, Diagnostics, Repair, Maintenance, Rebuilding, Refurbishing, Restoring, In-Car Servicing, Alignment Procedures Depth Technical Depth: Comprehensive: From basic maintenance to complete engine and transmission rebuilding, detailed diagnostics, and factory maintenance schedules. Technical Areas Wiring Diagrams: Complete and detailed wiring schematics for all electrical systems. Diagnostics: Trouble codes, computer diagnostic trouble tree charts, and detailed troubleshooting procedures. Specifications: Detailed specifications on every model covered, including torque specifications, alignment specs, capacities, and fluid requirements. Hundreds Of Illustrations: Detailed illustrations and diagrams guiding repair procedures. Vacuum Diagrams: Detailed vacuum diagrams included for engine and emissions systems. Systems Covered Engine Management: Engine performance tuning, diagnostics, and rebuilding. Procedures Included Suspension Service: Front end alignment procedures and specifications, suspension component service. Drive Axle Service: U-joint and CV-joint service procedures. Manual Specifications File Attributes File Format Details: PDF; Searchable; Bookmarked; Printable; Zoomable Quality Print Quality: High Resolution; Clear Illustrations and Diagrams Binding Binding Type: Digital Download (Printable) Paper Paper Type: Not Applicable (Digital Format) Engine Specifications Primary Engine Engine Code: 1GR-FE Performance Displacement: 4.0 Liters (3956 cc) Configuration: 4.0L V6 DOHC 24-Valve with Dual VVT-i Horsepower: 239 hp @ 5200 rpm Torque: 278 lb-ft @ 3700 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Dual VVT-i Recommended Fuel: 87 Octane Regular Unleaded Gasoline Fuel Tank Capacity: 23.0 US gallons Maintenance Timing Mechanism: Timing Chain Firing Order: 1-2-3-4-5-6 Transmission Standard Transmission Type: 5-speed Automatic (A750E for 2WD, A750F for 4WD) Optional Transmission Type Optional: 6-speed Manual (RA61F for 4WD models) Features Transfer Case: Active TRAC (Traction Control) with Electronically Controlled Multi-Mode 4WD System (for 4WD models) Dimensions Exterior Length: 173.8 inches Width: 75.2 inches Height: 72.2 inches Wheelbase: 107.0 inches Ground Clearance: 9.6 inches Weights Curb Weight: 4500 - 4680 lbs (depending on drivetrain) Towing Capacity: 5000 lbs Safety Features Ratings NHTSA Rollover Resistance: 4 out of 5 stars (4WD models) Active Features Active Safety Features: ABS, Traction Control (TRAC), Vehicle Stability Control (VSC), Electronic Brake-force Distribution (EBD), Brake Assist Passive Features Passive Safety Features: Front Airbags, Side Curtain Airbags, Front Seat Mounted Side Airbags, Active Head Restraints Technology Features Infotainment Infotainment System: Standard AM/FM/CD/MP3 player with 6 speakers. Optional JBL premium audio system with subwoofer. Display: 6.1-inch touchscreen (optional on later models, not standard on 2007) Driver Assistance Driver Assistance Features: Rear parking assist sonar (optional) Connectivity Connectivity Options: Auxiliary audio input jack. Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months (severe service: 3,000 miles or 3 months) Engine Air Filter Replacement: Every 30,000 miles or 36 months Cabin Air Filter Replacement: Every 15,000 miles or 12 months Spark Plug Replacement: Every 100,000 miles (Iridium-tipped) Coolant Replacement: Every 100,000 miles or 10 years Fluid Specifications Engine Oil Type: SAE 0W-20 (API SN, SM, SL or ILSAC GF-5 certified) Engine Oil Capacity: 6.4 US quarts (with filter) Coolant Type: Toyota Super Long Life Coolant (SLLC) - Pink Transmission Fluid Type Auto: Toyota Genuine ATF WS (World Standard) Transmission Fluid Type Manual: Toyota Genuine Manual Transmission Fluid (MTF) or GL-4 Gear Oil SAE 75W-90 Brake Fluid Type: DOT 3 Power Steering Fluid Type: ATF Dexron III Known Issues Common Issues: Frame rust (particularly in areas with road salt), alternator failures, minor interior trim rattles, potential for CV joint wear with aggressive off-roading. Vehicle History Brand Heritage Brand Heritage Focus: Toyota's legacy of building reliable and capable off-road vehicles, drawing inspiration from the Land Cruiser and FJ40. Model Evolution Model Concept: Conceptualized as a modern interpretation of the classic FJ40 Land Cruiser, blending retro aesthetics with contemporary performance and features. Production Production Start Year: 2006 Production End Year: 2014 Manufacturing Location: Hino Motors, Hamura Plant, Japan Awards & Recognition Recognitions Award Type: Four Wheeler's "Pickup Truck of the Year" (Competitor to similar trucks, though FJ Cruiser wasn't explicitly named).
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2007 Toyota FJ Cruiser Service Repair Manual
Basic Information
Identification
Make: Toyota
Model: FJ Cruiser
Year: 2007
Model Generation: First Generation (J10)
Generation Code: J10
Introduction
Market Position
Market Position: Iconic off-road capable SUV, catering to enthusiasts seeking ruggedness and a distinctive retro-modern design.
Competitive Analysis
Competitors: Jeep Wrangler, Hummer H3, Nissan Xterra, Land Rover LR3 (Discovery 3)
Key Features
Key Features Vehicle: Rugged body-on-frame construction, distinctive retro styling, excellent off-road capability, powerful V6 engine, available AWD.
Key Features Manual: Complete coverage, detailed illustrations, wiring diagrams, factory specifications, DIY-friendly approach.
Manual Details
Coverage
Coverage Areas: All Models, All Engines
Pages
Page Count: >3000
Type
Manual Type: Complete Service Repair Manual
Language
Language: English
Format
File Format: PDF
Accessibility
Compatibility: All Windows versions, Mac, Linux OS, iPhone, iPad, Android.
Delivery
Delivery Method: Instant Download
Features
Searchable Functionality: Yes, the PDF is bookmarked and searchable for quick information retrieval.
Manual Coverage
Systems
Systems Covered: Engine, Brakes, Sunroof, Timing Belt, Suspension, Transmission, Air Conditioning, Electrical Systems, Bodywork, Vacuum Systems, Front End/Alignment
Procedures
Procedures Included: Overhaul and Rebuilding, Replacement, Troubleshooting, Diagnostics, Repair, Maintenance, Rebuilding, Refurbishing, Restoring, In-Car Servicing, Alignment Procedures
Depth
Technical Depth: Comprehensive: From basic maintenance to complete engine and transmission rebuilding, detailed diagnostics, and factory maintenance schedules.
Technical Areas
Wiring Diagrams: Complete and detailed wiring schematics for all electrical systems.
Diagnostics: Trouble codes, computer diagnostic trouble tree charts, and detailed troubleshooting procedures.
Specifications: Detailed specifications on every model covered, including torque specifications, alignment specs, capacities, and fluid requirements.
Hundreds Of Illustrations: Detailed illustrations and diagrams guiding repair procedures.
Vacuum Diagrams: Detailed vacuum diagrams included for engine and emissions systems.
Systems Covered
Engine Management: Engine performance tuning, diagnostics, and rebuilding.
Procedures Included
Suspension Service: Front end alignment procedures and specifications, suspension component service.
Drive Axle Service: U-joint and CV-joint service procedures.
Manual Specifications
File Attributes
File Format Details: PDF; Searchable; Bookmarked; Printable; Zoomable
Quality
Print Quality: High Resolution; Clear Illustrations and Diagrams
Binding
Binding Type: Digital Download (Printable)
Paper
Paper Type: Not Applicable (Digital Format)
Engine Specifications
Primary Engine
Engine Code: 1GR-FE
Performance
Displacement: 4.0 Liters (3956 cc)
Configuration: 4.0L V6 DOHC 24-Valve with Dual VVT-i
Horsepower: 239 hp @ 5200 rpm
Torque: 278 lb-ft @ 3700 rpm
Fuel System
Fuel Delivery: Electronic Fuel Injection (EFI) with Dual VVT-i
Recommended Fuel: 87 Octane Regular Unleaded Gasoline
Fuel Tank Capacity: 23.0 US gallons
Maintenance
Timing Mechanism: Timing Chain
Firing Order: 1-2-3-4-5-6
Transmission
Standard
Transmission Type: 5-speed Automatic (A750E for 2WD, A750F for 4WD)
Optional
Transmission Type Optional: 6-speed Manual (RA61F for 4WD models)
Features
Transfer Case: Active TRAC (Traction Control) with Electronically Controlled Multi-Mode 4WD System (for 4WD models)
Dimensions
Exterior
Length: 173.8 inches
Width: 75.2 inches
Height: 72.2 inches
Wheelbase: 107.0 inches
Ground Clearance: 9.6 inches
Weights
Curb Weight: 4500 - 4680 lbs (depending on drivetrain)
Towing Capacity: 5000 lbs
Safety Features
Ratings
NHTSA Rollover Resistance: 4 out of 5 stars (4WD models)
Active Features
Active Safety Features: ABS, Traction Control (TRAC), Vehicle Stability Control (VSC), Electronic Brake-force Distribution (EBD), Brake Assist
Passive Features
Passive Safety Features: Front Airbags, Side Curtain Airbags, Front Seat Mounted Side Airbags, Active Head Restraints
Technology Features
Infotainment
Infotainment System: Standard AM/FM/CD/MP3 player with 6 speakers. Optional JBL premium audio system with subwoofer.
Display: 6.1-inch touchscreen (optional on later models, not standard on 2007)
Driver Assistance
Driver Assistance Features: Rear parking assist sonar (optional)
Connectivity
Connectivity Options: Auxiliary audio input jack.
Maintenance
Service Intervals
Oil Change Interval: Every 5,000 miles or 6 months (severe service: 3,000 miles or 3 months)
Engine Air Filter Replacement: Every 30,000 miles or 36 months
Cabin Air Filter Replacement: Every 15,000 miles or 12 months
Spark Plug Replacement: Every 100,000 miles (Iridium-tipped)
Coolant Replacement: Every 100,000 miles or 10 years
Fluid Specifications
Engine Oil Type: SAE 0W-20 (API SN, SM, SL or ILSAC GF-5 certified)
Engine Oil Capacity: 6.4 US quarts (with filter)
Coolant Type: Toyota Super Long Life Coolant (SLLC) - Pink
Transmission Fluid Type Auto: Toyota Genuine ATF WS (World Standard)
Transmission Fluid Type Manual: Toyota Genuine Manual Transmission Fluid (MTF) or GL-4 Gear Oil SAE 75W-90
Brake Fluid Type: DOT 3
Power Steering Fluid Type: ATF Dexron III
Known Issues
Common Issues: Frame rust (particularly in areas with road salt), alternator failures, minor interior trim rattles, potential for CV joint wear with aggressive off-roading.
Vehicle History
Brand Heritage
Brand Heritage Focus: Toyota's legacy of building reliable and capable off-road vehicles, drawing inspiration from the Land Cruiser and FJ40.
Model Evolution
Model Concept: Conceptualized as a modern interpretation of the classic FJ40 Land Cruiser, blending retro aesthetics with contemporary performance and features.
Production
Production Start Year: 2006
Production End Year: 2014
Manufacturing Location: Hino Motors, Hamura Plant, Japan
Awards & Recognition
Recognitions
Award Type: Four Wheeler's "Pickup Truck of the Year" (Competitor to similar trucks, though FJ Cruiser wasn't explicitly named).
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