2007 Yamaha BRUIN 250 / BIG BEAR 250 ATV Service Repair Maintenance Overhaul Manual
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Basic Information Identification Make: Yamaha Model: Bruin 250 / Big Bear 250 Year: 2007 Type: ATV (All-Terrain Vehicle) Product Name: 2007 Yamaha BRUIN 250 / BIG BEAR 250 ATV Service Repair Maintenance Overhaul Manual PDF Download Introduction Market Position Target Audience: Yamaha ATV owners, mechanics, and repair shops requiring detailed technical information for maintenance and repair of the 2007 Bruin 250 and Big Bear 250 models. Value Proposition: Provides the same comprehensive information used by authorized Yamaha dealers, ensuring accurate and efficient service. Competitive Analysis Comparison To Scanned Manuals: Superior quality compared to scanned manuals due to digital creation, offering zoomable, non-blurry text and images. Key Features Organization: Procedures are organized in a sequential, step-by-step format for ease of use. Diagrams: Includes exploded diagrams before each disassembly section for clear identification of parts and assembly order. Quality Guarantee: Guaranteed to be the highest quality manual available for the specified models. Manual Details Coverage Areas Manual Type: Service Repair Maintenance Overhaul Manual Language: English Format: PDF Download Models Covered: Yamaha Bruin 250, Yamaha Big Bear 250 Year Coverage: 2007 Page Count Estimated Page Count: Varies by specific edition, typically 300-500 pages for a comprehensive service manual. Manual Coverage Systems Covered Engine: Complete engine disassembly, inspection, repair, and assembly including top-end and bottom-end components. Fuel System: Carburetor assembly, adjustment, cleaning, fuel pump, fuel lines, and fuel tank maintenance. Transmission: Automatic transmission (CVT - Continuously Variable Transmission) operation, maintenance, and repair, including belt inspection and replacement. Drivetrain: Shaft drive system, front and rear differentials, driveshafts, U-joints, and wheel bearings. Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, and bushings. Brakes: Front and rear brake systems, including hydraulic calipers, brake lines, master cylinder, brake pads, and rotor maintenance. Electrical System: Ignition system, starting system, charging system (stator, regulator/rectifier), battery, lighting, and wiring diagrams. Cooling System: Air-cooled engine, cooling fins, and related components. Chassis And Frame: Frame inspection, welds, and related structural components. Bodywork And Plastics: Fairings, fenders, seat, handlebars, and trim panel removal and installation. Troubleshooting: Diagnostic procedures for common problems and symptoms. Procedures Included Scheduled Maintenance: Oil changes, filter replacements, lubrication points, spark plug service, and air filter cleaning/replacement. Disassembly And Assembly: Detailed step-by-step instructions for component removal and reinstallation. Inspection And Testing: Procedures for checking component wear, clearances, and functionality. Repair And Rebuilding: In-depth instructions for repairing and rebuilding major components. Torque Specifications: Critical torque values for all fasteners and critical components. Wiring Diagrams: Comprehensive electrical system wiring schematics. Technical Depth Depth: Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission overhauls. Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Resolution: High-resolution, computer-generated (not scanned). Text and images remain sharp when zoomed. Clarity: Clear, crisp text and diagrams for easy reading and identification of parts and procedures. Searchability: Likely text-searchable PDF for quick access to specific information. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Emulation: N/A (Digital Download) Engine Specifications Primary Engine Engine Type: Air-cooled, 4-stroke, SOHC, single-cylinder Displacement: 249 cc (Cubic Centimeters) Bore X Stroke: 74.0 mm x 58.0 mm (Approximate, typical for this class) Compression Ratio: 9.2:1 (Approximate) Performance Horsepower: Estimated 14-16 HP (Horsepower), actual figures may vary by tuning and region. Torque: Estimated 13-15 lb-ft (Pound-feet), actual figures may vary. Fuel System Fuel Delivery: Carburetor (e.g., Mikuni BSR26) Fuel Type: Unleaded gasoline (Octane rating typically 87 or higher) Ignition Ignition System: CDI (Capacitor Discharge Ignition) Lubrication Oil Type: Yamalube 4 (or equivalent 4-stroke motorcycle/ATV oil with JASO MA certification), SAE 10W-40 or 20W-50 depending on climate. Oil Capacity: Approx. 1.7 L (1.8 US qt) with filter change. Starting System Starter: Electric Starter Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) with Ultramatic system Drive System: 2WD/4WD selectable, shaft drive Features Gearing: High/Low range, Neutral, Reverse Maintenance Transmission Fluid Type: Yamaha Genuine Gear Oil 80W-90 (or equivalent API GL-4 gear oil). Transmission Fluid Capacity: Approx. 0.2 L (0.21 US qt). Dimensions Exterior Length: Approx. 76.8 in (1950 mm) Width: Approx. 42.9 in (1090 mm) Height: Approx. 44.5 in (1130 mm) Wheelbase: Approx. 49.2 in (1250 mm) Weights Dry Weight: Approx. 500 lbs (227 kg) Ground Clearance: Approx. 7.0 in (178 mm) Cargo Front Rack Capacity: Approx. 88 lbs (40 kg) Rear Rack Capacity: Approx. 176 lbs (80 kg) Tires Front Tire Size: AT22x7-10 Rear Tire Size: AT24x10-9 Safety Features Ratings Atv Safety Considerations: As an ATV, proper riding gear, training, and adherence to safety guidelines are paramount. The manual will cover operational safety and maintenance checks relevant to safe operation. Active Features Braking System: Hydraulic disc brakes front and rear, providing reliable stopping power. Passive Features Chassis Design: Rugged steel frame designed for off-road durability. Lighting: Dual headlights and taillight for visibility. Technology Features Infotainment Infotainment System:...
2007 Yamaha BRUIN 250 / BIG BEAR 250 ATV Service Repair Maintenance Overhaul Manual PDF Download
Introduction
Market Position
Target Audience:
Yamaha ATV owners, mechanics, and repair shops requiring detailed technical information for maintenance and repair of the 2007 Bruin 250 and Big Bear 250 models.
Value Proposition:
Provides the same comprehensive information used by authorized Yamaha dealers, ensuring accurate and efficient service.
Competitive Analysis
Comparison To Scanned Manuals:
Superior quality compared to scanned manuals due to digital creation, offering zoomable, non-blurry text and images.
Key Features
Organization:
Procedures are organized in a sequential, step-by-step format for ease of use.
Diagrams:
Includes exploded diagrams before each disassembly section for clear identification of parts and assembly order.
Quality Guarantee:
Guaranteed to be the highest quality manual available for the specified models.
Manual Details
Coverage Areas
Manual Type:
Service Repair Maintenance Overhaul Manual
Language:
English
Format:
PDF Download
Models Covered:
Yamaha Bruin 250, Yamaha Big Bear 250
Year Coverage:
2007
Page Count
Estimated Page Count:
Varies by specific edition, typically 300-500 pages for a comprehensive service manual.
Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, inspection, repair, and assembly including top-end and bottom-end components.
Fuel System:
Carburetor assembly, adjustment, cleaning, fuel pump, fuel lines, and fuel tank maintenance.
Transmission:
Automatic transmission (CVT - Continuously Variable Transmission) operation, maintenance, and repair, including belt inspection and replacement.
Drivetrain:
Shaft drive system, front and rear differentials, driveshafts, U-joints, and wheel bearings.
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, and bushings.
Brakes:
Front and rear brake systems, including hydraulic calipers, brake lines, master cylinder, brake pads, and rotor maintenance.
Electrical System:
Ignition system, starting system, charging system (stator, regulator/rectifier), battery, lighting, and wiring diagrams.
Cooling System:
Air-cooled engine, cooling fins, and related components.
Chassis And Frame:
Frame inspection, welds, and related structural components.
Bodywork And Plastics:
Fairings, fenders, seat, handlebars, and trim panel removal and installation.
Troubleshooting:
Diagnostic procedures for common problems and symptoms.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, lubrication points, spark plug service, and air filter cleaning/replacement.
Disassembly And Assembly:
Detailed step-by-step instructions for component removal and reinstallation.
Inspection And Testing:
Procedures for checking component wear, clearances, and functionality.
Repair And Rebuilding:
In-depth instructions for repairing and rebuilding major components.
Torque Specifications:
Critical torque values for all fasteners and critical components.
Wiring Diagrams:
Comprehensive electrical system wiring schematics.
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission overhauls.
Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Resolution:
High-resolution, computer-generated (not scanned). Text and images remain sharp when zoomed.
Clarity:
Clear, crisp text and diagrams for easy reading and identification of parts and procedures.
Searchability:
Likely text-searchable PDF for quick access to specific information.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Emulation:
N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 4-stroke, SOHC, single-cylinder
Displacement:
249 cc (Cubic Centimeters)
Bore X Stroke:
74.0 mm x 58.0 mm (Approximate, typical for this class)
Compression Ratio:
9.2:1 (Approximate)
Performance
Horsepower:
Estimated 14-16 HP (Horsepower), actual figures may vary by tuning and region.
Torque:
Estimated 13-15 lb-ft (Pound-feet), actual figures may vary.
Fuel System
Fuel Delivery:
Carburetor (e.g., Mikuni BSR26)
Fuel Type:
Unleaded gasoline (Octane rating typically 87 or higher)
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Lubrication
Oil Type:
Yamalube 4 (or equivalent 4-stroke motorcycle/ATV oil with JASO MA certification), SAE 10W-40 or 20W-50 depending on climate.
Oil Capacity:
Approx. 1.7 L (1.8 US qt) with filter change.
Starting System
Starter:
Electric Starter
Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission) with Ultramatic system
As an ATV, proper riding gear, training, and adherence to safety guidelines are paramount. The manual will cover operational safety and maintenance checks relevant to safe operation.
Active Features
Braking System:
Hydraulic disc brakes front and rear, providing reliable stopping power.
Passive Features
Chassis Design:
Rugged steel frame designed for off-road durability.
N/A (No electronic driver assistance systems typical for this class and era).
Connectivity
Connectivity Features:
N/A (No digital connectivity features).
Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months, whichever comes first. Also recommended after every 100 hours of operation.
Air Filter Cleaning:
Inspect every 500 km (300 miles) or 50 hours. Clean or replace as needed, more frequently in dusty conditions.
Spark Plug Service:
Replace every 3,000 km (1,800 miles) or 300 hours. Inspect gap and condition at first service interval.
Brake Fluid Check:
Check fluid level at every scheduled service. Replace brake fluid every 2 years.
Cv Belt Inspection:
Inspect for wear and damage at every scheduled service. Replacement recommended based on condition and wear indicators.
Fluid Specifications
Engine Oil:
Yamalube 4 (or SAE 10W-40/20W-50 API SG or higher, JASO MA)
Gear Oil:
Yamaha Genuine Gear Oil 80W-90 (or API GL-4)
Brake Fluid:
DOT 3 or DOT 4
Known Issues
Common Wear Items:
CVT belt, brake pads, wheel bearings, and bushings are common wear items on ATVs of this era due to off-road use.
Carburetor Performance:
Carburetors can sometimes require cleaning or adjustment due to fuel quality or debris ingress, especially after periods of storage.
Vehicle History
Brand Heritage
Yamaha Atv History:
Yamaha has a long-standing reputation for producing reliable and capable off-road vehicles, including ATVs, with a focus on performance and durability.
Model Evolution
Bruin Big Bear Lineage:
The Bruin and Big Bear lines have historically represented Yamaha's mid-size utility ATV offerings, known for their comfort, ease of use, and robust performance for various tasks and recreational riding.
Production
Production Period:
The 250cc Bruin/Big Bear models were popular in the early to mid-2000s, with the 2007 model being part of this established generation.
Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the 2007 Bruin/Big Bear 250 are not widely documented in a way that parallels automotive industry awards. Its recognition comes from its reliable performance in the utility ATV segment.