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2007 Yamaha BRUIN 350 4WD / HUNTER / GRIZZLY 350 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual

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Basic Information Identification Make: Yamaha Model: Bruin 350 4WD / Grizzly 350 4WD Trim Levels: Hunter Model Years Covered: 2007 Codes Vin Decoder Note: VIN decoding specifics typically not in service manuals but implied for identification. Generation Generation Identifier: This manual covers a specific model year for these ATV platforms. Introduction Market Position Target Audience: Yamaha ATV owners seeking to perform maintenance, repairs, and overhauls themselves or for professional technicians. Competitive Analysis Quality Advantage: Highest quality available, computer-generated for superior clarity and zoomability compared to scanned manuals. Key Features Authenticity: Same manual used by Yamaha dealers, ensuring accuracy and completeness. Usability: Easy-to-read, handy reference with comprehensive explanations and clear diagrams. Manual Details Coverage Areas Primary Coverage: Comprehensive service, repair, and maintenance for 2007 Yamaha Bruin 350 4WD and Grizzly 350 4WD ATVs (Hunter variants included). Secondary Coverage: Overhaul procedures, troubleshooting, technical specifications, and diagnostic information. Page Count Estimated Page Count: Typically 300-500 pages for a full service manual of this nature. Manual Type Manual Type: Official Yamaha Service Repair Maintenance Overhaul Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, inspection, and repair (e.g., top-end, bottom-end, valve train, cooling system). Fuel System: Carburetor overhaul and adjustment, fuel pump, fuel lines, fuel tank maintenance. Transmission: Automatic transmission (CVT) inspection, repair, belt replacement, drive clutch, driven clutch servicing. Drivetrain: 4WD system operation, front differential, rear differential, drive shafts, U-joints maintenance and repair. Suspension: Front and rear suspension component inspection, repair, and adjustment (shocks, springs, A-arms). Brakes: Front and rear brake system overhaul, pad replacement, caliper service, hydraulic lines, bleeding procedures. Electrical System: Ignition system, starting system, charging system (stator, regulator/rectifier), lighting, battery maintenance, wiring diagrams. Cooling System: Radiator, fan, thermostat, coolant flushing and replacement. Bodywork Chassis: Frame inspection, plastic body panel removal and installation, seat, fenders, racks. Steering: Steering column, tie rods, knuckle assembly inspection and repair. Procedures Included Maintenance: Scheduled maintenance tasks, oil changes, filter replacements, lubrication points, belt checks. Troubleshooting: Diagnostic flowcharts for common problems, symptom-based troubleshooting guides. Repair: Step-by-step repair instructions for all major components and systems. Overhaul: Detailed instructions for complete component rebuilding (e.g., engine, transmission). Inspection: Pre-ride checks, post-ride inspections, and component wear analysis. Assembly Disassembly: Sequential, illustrated procedures for taking apart and reassembling all vehicle systems. Technical Depth Depth Level: Comprehensive (OEM level), suitable for professional mechanics and skilled DIY enthusiasts. Diagnostic Capabilities: Detailed diagnostic procedures, including electrical testing, component testing, and torque specifications. Specifications Data: Includes all necessary torque values, clearances, fluid capacities, and electrical specifications. Manual Specifications File Format Digital Format: PDF Print Quality Image Clarity: High-resolution, computer-generated (not scanned), allowing for unlimited zooming without blur. Text Clarity: Sharp, searchable text for easy navigation and information retrieval. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Emulation: Emulates high-quality paper with clear diagrams and text. Features Diagrams Included: Exploded diagrams provided before each disassembly section for clarity. Procedure Format: Sequential, step-by-step formatting for ease of understanding and execution. Engine Specifications Primary Engine Engine Type: 338cc liquid-cooled, 4-stroke, SOHC, 4-valve, single-cylinder (based on typical Yamaha 350cc ATV engines of this era). Bore X Stroke: Likely around 82mm x 64.5mm (specific to Yamaha 350cc single, e.g., Raptor 350). Compression Ratio: Typically around 9.2:1 to 10.5:1 for this class of engine. Performance Horsepower Estimate: Estimated 21-24 HP at peak RPM. Torque Estimate: Estimated 20-23 lb-ft at peak RPM. Fuel System Fuel Delivery: Carburetor (likely Mikuni BSR33 or similar). Fuel Type: Unleaded gasoline Ignition Ignition System: DC-CDI (Digital CDI) with electric start. Lubrication Oil Type: Yamalube 4 20W-40 or equivalent API SG or higher. Cooling System Cooling Method: Liquid-cooled Transmission Standard Transmission Type: Automatic (Continuously Variable Transmission - CVT) with Ultramatic system. Optional Gear Selection: High, Low, Neutral, Reverse. Features Drive Modes: 2WD / 4WD selectable with, likely, a limited-slip front differential. Clutch Type: Dry, centrifugal automatic clutch; V-belt type CVT. Fluid Specifications Cv T Fluid Type: Yamaha Bearings Grease (for specific clutch components) and potentially a specific belt lubricant or no lubricant required for belt. Dimensions Exterior Length: Approx. 76.0 inches (1930 mm) for Bruin 350, Grizzly may vary slightly. Width: Approx. 43.7 inches (1110 mm) for Bruin 350, Grizzly may vary slightly. Height: Approx. 45.0 inches (1145 mm) for Bruin 350, Grizzly may vary slightly. Weights Dry Weight: Approx. 516 lbs (234 kg) for Bruin 350, Grizzly may vary slightly. Ground Clearance: Approx. 10.1 inches (256 mm). Towing Capacity: Typically rated for 1,102 lbs (500 kg). Rack Capacity Front: Approx. 66 lbs (30 kg). Rack Capacity Rear: Approx. 130 lbs (60 kg). Safety Features Ratings Atv Safety Considerations: As an ATV, emphasis on rider skill, protective gear, and adherence to safe operating practices is paramount. Manual covers safety warnings. Active Features Braking System: Hydraulic disc brakes front and rear with engine braking from CVT. Passive Features...
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2007 Yamaha BRUIN 350 4WD / HUNTER / GRIZZLY 350 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual2007 Yamaha BRUIN 350 4WD / HUNTER / GRIZZLY 350 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual2007 Yamaha BRUIN 350 4WD / HUNTER / GRIZZLY 350 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual2007 Yamaha BRUIN 350 4WD / HUNTER / GRIZZLY 350 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual
Basic Information
Identification
Make: Yamaha
Model: Bruin 350 4WD / Grizzly 350 4WD
Trim Levels: Hunter
Model Years Covered: 2007
Codes
Vin Decoder Note: VIN decoding specifics typically not in service manuals but implied for identification.
Generation
Generation Identifier: This manual covers a specific model year for these ATV platforms.
Introduction
Market Position
Target Audience: Yamaha ATV owners seeking to perform maintenance, repairs, and overhauls themselves or for professional technicians.
Competitive Analysis
Quality Advantage: Highest quality available, computer-generated for superior clarity and zoomability compared to scanned manuals.
Key Features
Authenticity: Same manual used by Yamaha dealers, ensuring accuracy and completeness.
Usability: Easy-to-read, handy reference with comprehensive explanations and clear diagrams.
Manual Details
Coverage Areas
Primary Coverage: Comprehensive service, repair, and maintenance for 2007 Yamaha Bruin 350 4WD and Grizzly 350 4WD ATVs (Hunter variants included).
Secondary Coverage: Overhaul procedures, troubleshooting, technical specifications, and diagnostic information.
Page Count
Estimated Page Count: Typically 300-500 pages for a full service manual of this nature.
Manual Type
Manual Type: Official Yamaha Service Repair Maintenance Overhaul Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine: Complete engine disassembly, assembly, inspection, and repair (e.g., top-end, bottom-end, valve train, cooling system).
Fuel System: Carburetor overhaul and adjustment, fuel pump, fuel lines, fuel tank maintenance.
Transmission: Automatic transmission (CVT) inspection, repair, belt replacement, drive clutch, driven clutch servicing.
Drivetrain: 4WD system operation, front differential, rear differential, drive shafts, U-joints maintenance and repair.
Suspension: Front and rear suspension component inspection, repair, and adjustment (shocks, springs, A-arms).
Brakes: Front and rear brake system overhaul, pad replacement, caliper service, hydraulic lines, bleeding procedures.
Electrical System: Ignition system, starting system, charging system (stator, regulator/rectifier), lighting, battery maintenance, wiring diagrams.
Cooling System: Radiator, fan, thermostat, coolant flushing and replacement.
Bodywork Chassis: Frame inspection, plastic body panel removal and installation, seat, fenders, racks.
Steering: Steering column, tie rods, knuckle assembly inspection and repair.
Procedures Included
Maintenance: Scheduled maintenance tasks, oil changes, filter replacements, lubrication points, belt checks.
Troubleshooting: Diagnostic flowcharts for common problems, symptom-based troubleshooting guides.
Repair: Step-by-step repair instructions for all major components and systems.
Overhaul: Detailed instructions for complete component rebuilding (e.g., engine, transmission).
Inspection: Pre-ride checks, post-ride inspections, and component wear analysis.
Assembly Disassembly: Sequential, illustrated procedures for taking apart and reassembling all vehicle systems.
Technical Depth
Depth Level: Comprehensive (OEM level), suitable for professional mechanics and skilled DIY enthusiasts.
Diagnostic Capabilities: Detailed diagnostic procedures, including electrical testing, component testing, and torque specifications.
Specifications Data: Includes all necessary torque values, clearances, fluid capacities, and electrical specifications.
Manual Specifications
File Format
Digital Format: PDF
Print Quality
Image Clarity: High-resolution, computer-generated (not scanned), allowing for unlimited zooming without blur.
Text Clarity: Sharp, searchable text for easy navigation and information retrieval.
Binding Type
Digital Binding: N/A (Digital Download)
Paper Type
Digital Paper Emulation: Emulates high-quality paper with clear diagrams and text.
Features
Diagrams Included: Exploded diagrams provided before each disassembly section for clarity.
Procedure Format: Sequential, step-by-step formatting for ease of understanding and execution.
Engine Specifications
Primary Engine
Engine Type: 338cc liquid-cooled, 4-stroke, SOHC, 4-valve, single-cylinder (based on typical Yamaha 350cc ATV engines of this era).
Bore X Stroke: Likely around 82mm x 64.5mm (specific to Yamaha 350cc single, e.g., Raptor 350).
Compression Ratio: Typically around 9.2:1 to 10.5:1 for this class of engine.
Performance
Horsepower Estimate: Estimated 21-24 HP at peak RPM.
Torque Estimate: Estimated 20-23 lb-ft at peak RPM.
Fuel System
Fuel Delivery: Carburetor (likely Mikuni BSR33 or similar).
Fuel Type: Unleaded gasoline
Ignition
Ignition System: DC-CDI (Digital CDI) with electric start.
Lubrication
Oil Type: Yamalube 4 20W-40 or equivalent API SG or higher.
Cooling System
Cooling Method: Liquid-cooled
Transmission
Standard
Transmission Type: Automatic (Continuously Variable Transmission - CVT) with Ultramatic system.
Optional
Gear Selection: High, Low, Neutral, Reverse.
Features
Drive Modes: 2WD / 4WD selectable with, likely, a limited-slip front differential.
Clutch Type: Dry, centrifugal automatic clutch; V-belt type CVT.
Fluid Specifications
Cv T Fluid Type: Yamaha Bearings Grease (for specific clutch components) and potentially a specific belt lubricant or no lubricant required for belt.
Dimensions
Exterior
Length: Approx. 76.0 inches (1930 mm) for Bruin 350, Grizzly may vary slightly.
Width: Approx. 43.7 inches (1110 mm) for Bruin 350, Grizzly may vary slightly.
Height: Approx. 45.0 inches (1145 mm) for Bruin 350, Grizzly may vary slightly.
Weights
Dry Weight: Approx. 516 lbs (234 kg) for Bruin 350, Grizzly may vary slightly.
Ground Clearance: Approx. 10.1 inches (256 mm).
Towing Capacity: Typically rated for 1,102 lbs (500 kg).
Rack Capacity Front: Approx. 66 lbs (30 kg).
Rack Capacity Rear: Approx. 130 lbs (60 kg).
Safety Features
Ratings
Atv Safety Considerations: As an ATV, emphasis on rider skill, protective gear, and adherence to safe operating practices is paramount. Manual covers safety warnings.
Active Features
Braking System: Hydraulic disc brakes front and rear with engine braking from CVT.
Passive Features
Lighting: Dual headlights, taillight/brake light.
Ergonomics: Designed for comfortable control and rider positioning.
Technology Features
Infotainment
Infotainment Features: Basic instrumentation (speedometer, odometer, fuel gauge, warning lights). No complex infotainment systems.
Driver Assistance
Atv Assistance Features: Engine braking via CVT, selectable 4WD system.
Connectivity
Connectivity Features: N/A (No digital connectivity features common on modern vehicles).
Maintenance
Service Intervals
Engine Oil Change: Every 1,000 km or 6 months, whichever comes first (refer to manual for exact intervals).
Air Filter Cleaning: Every 3 months or 500 km, more frequently in dusty conditions.
Spark Plug Replacement: Recommended at 12,000 km or 12 months.
Cv T Belt Inspection: Regular inspection for wear and damage, replacement as needed.
Fluid Specifications
Engine Oil Capacity: Approx. 2.0 Liters (1.9 US qt) with filter change.
Coolant Type: Yamaha All Weather Anti-freeze Coolant or equivalent ethylene glycol-based coolant.
Known Issues
Common Wear Items: CVT belt wear, suspension bushings, brake pads, wheel bearings due to typical ATV usage.
Electrical Connections: Potential for corrosion in connectors, especially in wet or muddy environments.
Technical Tips
Carburetor Cleaning: Routine cleaning and adjustment of the carburetor is vital for optimal performance.
Vehicle History
Brand Heritage
Yamaha Atv Legacy: Yamaha has a long history of producing reliable and capable ATVs, starting with the 'Tri-Z' and 'Banshee', evolving into utility and sport models.
Model Evolution
Bruin Grizzly Lineage: The Bruin and Grizzly 350 platforms represent Yamaha's entry-level to mid-range utility ATVs, offering 4WD capability and a focus on durability and ease of use.
Production
Manufacturing Origin: Yamaha ATVs are typically manufactured in Japan or by its subsidiaries in other countries.
Awards & Recognition
Recognitions
Industry Reputation: Yamaha ATVs are generally well-regarded for their reliability and durability in the utility segment.
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