This workshop repair service manual covers the Suzuki LT-A500Z King Quad, a versatile All-Terrain Vehicle (ATV) produced for the 2008, 2009, and 2010 model years. As a flagship utility ATV, the King Quad 500 is renowned for its powerful 493cc V-twin engine with Electronic Fuel Injection, independent suspension, selectable 2WD/4WD capabilities, and robust construction, making it ideal for outdoor enthusiasts, hunters, farmers, and recreational riders. Its engineering quality and reliability are hallmarks of Suzuki's long-standing heritage in powersports. This comprehensive manual provides detailed information for the diagnosis, repair, maintenance, and overhaul of the Suzuki LT-A500Z King Quad. It covers all major systems, including the powertrain, chassis, and electrical components, offering step-by-step procedures for scheduled maintenance, troubleshooting common issues, and performing in-depth repairs. With its wealth of technical data, including specifications, tolerances, and torque values, this manual is an essential resource for owners and technicians seeking to maintain optimal performance and longevity of their vehicle. 🏷️ Basic Information Identification Make: Suzuki Model: LT-A500Z King Quad Model Variant: King Quad 500 Body Style: ATV (All-Terrain Vehicle) Generation Model Generation: First Generation (LT-A500F/Z) Codes Chassis Code: LT-A500Z 👋 Introduction Market Position Category: Utility ATV Target Audience: Outdoor enthusiasts, hunters, farmers, ranchers, recreational riders. Competitive Analysis Key Competitors: Honda Foreman/Rancher, Yamaha Kodiak, Polaris Sportsman, Kawasaki Brute Force. Key Features Atv Features: Powerful V-twin engine, independent suspension, selectable 2WD/4WD, engine braking, comfortable seating, durable construction. Manual Value Proposition Value For Owner: Enables owners to perform their own maintenance and repairs, saving on dealership service costs, extending vehicle life, and ensuring optimal performance. 📋 Manual Details Coverage Areas Years Covered: 2008, 2009, 2010 Regions Covered: Global (assuming standard North American specifications unless otherwise noted) Market Focus: Service and Repair Page Count Estimated Pages: Varies by specific manual, typically 300-500+ pages for comprehensive workshop manuals. Manual Type Type: Workshop Repair Service Manual Purpose: Diagnosis, repair, maintenance, and overhaul Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, fuel system, cooling system, exhaust system, transmission, driveline Chassis: Frame, suspension (front and rear), steering system, brakes (front and rear), wheels, tires Electrical: Ignition system, lighting system, battery, charging system, starting system, instrumentation, EFI (Electronic Fuel Injection) system, wiring diagrams Body And Frame: Body panels, fenders, racks, seat, handlebars, controls Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, adjustments Troubleshooting: Diagnostic procedures, symptom-based troubleshooting, fault code identification (if applicable to EFI) Repair: Component disassembly, inspection, repair, and reassembly for all covered systems Overhaul: Complete engine rebuild, transmission overhaul, suspension component refurbishment Technical Data: Specifications, tolerances, torque values, diagnostic parameters Technical Depth Depth: Comprehensive: Covers from basic maintenance to complex engine and electrical system diagnostics and repairs. Diagnostic Capabilities: Detailed diagnostic flowcharts, testing procedures for sensors and actuators. Wiring Diagrams: Complete, detailed electrical wiring schematics for all systems. 📊 Manual Specifications File Format Format: Portable Document Format (PDF) Searchability: Typically text-searchable, allowing for quick location of information. Print Quality Printability: Designed for clear printing, allowing users to create physical copies of sections or the entire manual. Binding Type Digital Binding: N/A (Digital file) Paper Type Digital Paper Type: N/A (Digital file) File Size Typical Size: Variable, often between 20MB and 100MB depending on image quality and content. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Liquid-cooled, SOHC, V-twin Displacement: 493cc (493 cm³) Bore X Stroke: 65.0 mm x 73.2 mm Fuel Delivery: Fuel Injection (EFI) Compression Ratio: 9.2:1 Ignition: Electronic Ignition (CDI) Performance Horsepower Estimate: Approximately 30-35 HP (specific rating not always provided in manuals, but based on competitor benchmarks) Torque Estimate: Approximately 30-35 lb-ft (specific rating not always provided in manuals) Fuel System Fuel Type: Unleaded gasoline (87 octane or higher recommended) Fuel Tank Capacity: 4.6 US gallons (17.5 Liters) Cooling System Cooling Type: Liquid-cooled Coolant Type: Suzuki Antifreeze/Coolant (or equivalent ethylene glycol-based coolant with corrosion inhibitors) Lubrication Oil Type: SAE 10W-40 API SG or higher (e.g., Suzuki Genuine 4-stroke Oil) Oil Capacity: Approx. 2.6 US quarts (2.5 Liters) with filter change 🔧 Transmission Standard Type: Automatic (Torque-Converter type) with CVT (Continuously Variable Transmission) Drive Modes: 2WD / 4WD, with locking front differential Gear Selection: Hi / Lo / Neutral / Reverse / Park Features Engine Braking: Effective engine braking in all gears due to CVT design. Maintenance Transmission Fluid Type: Suzuki CVT Fluid or equivalent API GL-4 SAE 75W-90 gear oil (check specific manual for confirmation) Transmission Fluid Capacity: Approx. 0.42 US quarts (0.4 Liters) for final drive/gearbox, CVT fluid capacity not typically specified as user-serviceable. Refer to manual. 📐 Dimensions Exterior Overall Length: 83.7 inches (2125 mm) Overall Width: 46.1 inches (1170 mm) Overall Height: 49.4 inches (1255 mm) Wheelbase: 50.6 inches (1285 mm) Ground Clearance: 10.2 inches (260 mm) Cargo Front Rack Capacity: 99 lbs (45 kg) Rear Rack Capacity: 176 lbs (80 kg) Weights Dry Weight: 661 lbs (300...