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2008-2018 Citroen Berlingo II Service and Repair Manual

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🏷️ Basic Information Identification Make: Citroen Model: Berlingo Generation: II Model Years Covered: 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016, 2017, 2018 Codes Chassis Code: B9 👋 Introduction Market Position Vehicle Type: Compact MPV / Leisure Activity Vehicle Segment Description: Designed as a practical and versatile family vehicle, often serving dual purposes as a passenger car and light commercial vehicle (panel van versions also common). Competitive Analysis Key Competitors: Renault Kangoo, Peugeot Partner, Fiat Doblò, Ford Transit Connect Key Features Versatility: Known for its spacious and flexible interior, sliding rear doors, and often available with seven seats. Practicality: Focus on utility, cargo space, and ease of access for passengers and luggage. Manual Value Proposition Target Audience: DIY mechanics, independent repair shops, fleet maintenance, owners seeking in-depth knowledge. Benefit: Enables accurate diagnosis, efficient repair, and proper maintenance, saving time and money compared to dealership services. 📋 Manual Details Coverage Areas Coverage: All models and all repairs A-Z Page Count Page Count: Extensive (specific number not provided, but implied to be comprehensive for A-Z coverage) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (implied, as most modern manuals are distributed this way for easy access and searchability) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, overhaul, specifications for all engine variants (e.g., 1.4i VTi, 1.6i VTi, 1.6 HDi, 1.4 HDi, 2.0 HDi) Transmission: Manual and Automatic transmission service, repair, diagnostics, clutch replacement, gear shifting mechanisms Brakes: Hydraulic system, ABS, EBD, brake pads, discs, calipers, bleeding procedures, parking brake Suspension: Front and rear suspension components, shock absorbers, springs, control arms, wheel alignment specifications Steering: Power steering system (hydraulic/electric), steering rack, tie rods, steering column Electrical System: Battery, charging system, starter, ignition system, lighting, fuses, relays, wiring diagrams for all circuits Body And Chassis: Bodywork repair, panel replacement, rust prevention, chassis component service, doors, windows, locks HVAC: Heating, ventilation, and air conditioning system diagnostics, repair, refrigerant handling, cabin filter replacement Fuel System: Fuel pump, injectors, fuel filter, fuel lines, evaporative emission control system Cooling System: Radiator, water pump, thermostat, coolant, fan system, hoses Exhaust System: Catalytic converter, muffler, exhaust pipes, oxygen sensors Safety Systems: Airbags, seatbelts, ISOFIX mounting points, ABS, ESP diagnostics Infotainment And Electronics: Radio, navigation, parking sensors, cruise control, multiplex wiring systems Procedures Included Scheduled Maintenance: Detailed service schedules, oil changes, filter replacements, fluid checks and changes Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting, error code interpretation Routine Repairs: Brake pad replacement, exhaust repairs, belt replacement, bulb changes Major Overhauls: Engine rebuild procedures, transmission overhaul, suspension component replacement Diagnostic Procedures: Use of diagnostic tools (e.g., CLIP), sensor testing, module programming Installation Procedures: Component replacement and installation guidance Technical Depth Depth: Comprehensive (dealer-level equivalent) Detail Level: Vehicle-specific, not generic; includes exact procedures, torque specifications, and diagrams 📊 Manual Specifications File Format Format Type: PDF (likely) Searchability: Searchable text (typical for high-quality digital manuals) Print Quality Printability: Printable pages (assumed) Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options: Petrol: 1.4i VTi (EP3), 1.6i VTi (EP6); Diesel: 1.4 HDi (DV4C), 1.6 HDi (DV6TED4/ATED4), 2.0 HDi (DW10TD) Performance Typical Petrol Hp: 95-120 HP Typical Diesel Hp: 70-110 HP Fuel System Petrol Injection: Multi-point fuel injection (MPI) or Direct Injection (DI) for VTi engines Diesel Injection: Common Rail Direct Injection (CRDI) for HDi engines Emission Control Emissions Standards: Euro 4, Euro 5 compliant (depending on model year and engine) 🔧 Transmission Standard Transmission Type Petrol: 5-speed Manual (e.g., BE4/MA) Optional Transmission Type Diesel: 5-speed or 6-speed Manual (e.g., BE4/MA) Automatic Option: Varies by market and engine; typically a 4-speed or 6-speed Automatic Transmission (AT) or Electronic Automatic Transmission (EAT) Features Clutch Type: Dry, single-plate (manual) Gear Ratios: Specific ratios provided for each engine/transmission combination within the manual. 📐 Dimensions Exterior Length: Approx. 4137 mm (standard), 4283 mm (long version) Width: Approx. 1829 mm (excluding mirrors) Height: Approx. 1801 mm Cargo Luggage Capacity Min: Approx. 505 litres (behind rear seats, standard wheelbase) Luggage Capacity Max: Up to 3000 litres (with rear seats folded) Weights Curb Weight: Varies significantly by engine and configuration, typically 1300-1500 kg Gross Vehicle Weight: Typically around 2000-2200 kg 🛡️ Safety Features Ratings Euro Ncap Rating: 4 Stars (for initial models, later updates may vary) Active Features Stability Control: ESP (Electronic Stability Programme) available on most models Braking Assistance: ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), BA (Brake Assist) Passive Features Airbags: Front airbags (driver and passenger), side airbags, curtain airbags (optional/standard depending on trim) Seat Belt Pre Tensioners: Standard on front seats Child Safety Isofix Mounts: Standard for rear seats 💡 Technology Features Infotainment Audio System: Radio/CD player with MP3 compatibility, steering wheel controls, optional Bluetooth and USB connectivity. Navigation: Optional integrated or portable navigation systems available. Driver Assistance Parking Aid: Rear parking sensors available...
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2008-2018 Citroen Berlingo II Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Citroen
Model:
Berlingo
Generation:
II
Model Years Covered:
2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016, 2017, 2018
Codes
Chassis Code:
B9
👋 Introduction
Market Position
Vehicle Type:
Compact MPV / Leisure Activity Vehicle
Segment Description:
Designed as a practical and versatile family vehicle, often serving dual purposes as a passenger car and light commercial vehicle (panel van versions also common).
Competitive Analysis
Key Competitors:
Renault Kangoo, Peugeot Partner, Fiat Doblò, Ford Transit Connect
Key Features
Versatility:
Known for its spacious and flexible interior, sliding rear doors, and often available with seven seats.
Practicality:
Focus on utility, cargo space, and ease of access for passengers and luggage.
Manual Value Proposition
Target Audience:
DIY mechanics, independent repair shops, fleet maintenance, owners seeking in-depth knowledge.
Benefit:
Enables accurate diagnosis, efficient repair, and proper maintenance, saving time and money compared to dealership services.
📋 Manual Details
Coverage Areas
Coverage:
All models and all repairs A-Z
Page Count
Page Count:
Extensive (specific number not provided, but implied to be comprehensive for A-Z coverage)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (implied, as most modern manuals are distributed this way for easy access and searchability)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, overhaul, specifications for all engine variants (e.g., 1.4i VTi, 1.6i VTi, 1.6 HDi, 1.4 HDi, 2.0 HDi)
Transmission:
Manual and Automatic transmission service, repair, diagnostics, clutch replacement, gear shifting mechanisms
Brakes:
Hydraulic system, ABS, EBD, brake pads, discs, calipers, bleeding procedures, parking brake
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, wheel alignment specifications
Steering:
Power steering system (hydraulic/electric), steering rack, tie rods, steering column
Electrical System:
Battery, charging system, starter, ignition system, lighting, fuses, relays, wiring diagrams for all circuits
Body And Chassis:
Bodywork repair, panel replacement, rust prevention, chassis component service, doors, windows, locks
HVAC:
Heating, ventilation, and air conditioning system diagnostics, repair, refrigerant handling, cabin filter replacement
Fuel System:
Fuel pump, injectors, fuel filter, fuel lines, evaporative emission control system
Cooling System:
Radiator, water pump, thermostat, coolant, fan system, hoses
Exhaust System:
Catalytic converter, muffler, exhaust pipes, oxygen sensors
Safety Systems:
Airbags, seatbelts, ISOFIX mounting points, ABS, ESP diagnostics
Infotainment And Electronics:
Radio, navigation, parking sensors, cruise control, multiplex wiring systems
Procedures Included
Scheduled Maintenance:
Detailed service schedules, oil changes, filter replacements, fluid checks and changes
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting, error code interpretation
Routine Repairs:
Brake pad replacement, exhaust repairs, belt replacement, bulb changes
Major Overhauls:
Engine rebuild procedures, transmission overhaul, suspension component replacement
Diagnostic Procedures:
Use of diagnostic tools (e.g., CLIP), sensor testing, module programming
Installation Procedures:
Component replacement and installation guidance
Technical Depth
Depth:
Comprehensive (dealer-level equivalent)
Detail Level:
Vehicle-specific, not generic; includes exact procedures, torque specifications, and diagrams
📊 Manual Specifications
File Format
Format Type:
PDF (likely)
Searchability:
Searchable text (typical for high-quality digital manuals)
Print Quality
Printability:
Printable pages (assumed)
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Petrol: 1.4i VTi (EP3), 1.6i VTi (EP6); Diesel: 1.4 HDi (DV4C), 1.6 HDi (DV6TED4/ATED4), 2.0 HDi (DW10TD)
Performance
Typical Petrol Hp:
95-120 HP
Typical Diesel Hp:
70-110 HP
Fuel System
Petrol Injection:
Multi-point fuel injection (MPI) or Direct Injection (DI) for VTi engines
Diesel Injection:
Common Rail Direct Injection (CRDI) for HDi engines
Emission Control
Emissions Standards:
Euro 4, Euro 5 compliant (depending on model year and engine)
🔧 Transmission
Standard
Transmission Type Petrol:
5-speed Manual (e.g., BE4/MA)
Optional
Transmission Type Diesel:
5-speed or 6-speed Manual (e.g., BE4/MA)
Automatic Option:
Varies by market and engine; typically a 4-speed or 6-speed Automatic Transmission (AT) or Electronic Automatic Transmission (EAT)
Features
Clutch Type:
Dry, single-plate (manual)
Gear Ratios:
Specific ratios provided for each engine/transmission combination within the manual.
📐 Dimensions
Exterior
Length:
Approx. 4137 mm (standard), 4283 mm (long version)
Width:
Approx. 1829 mm (excluding mirrors)
Height:
Approx. 1801 mm
Cargo
Luggage Capacity Min:
Approx. 505 litres (behind rear seats, standard wheelbase)
Luggage Capacity Max:
Up to 3000 litres (with rear seats folded)
Weights
Curb Weight:
Varies significantly by engine and configuration, typically 1300-1500 kg
Gross Vehicle Weight:
Typically around 2000-2200 kg
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 Stars (for initial models, later updates may vary)
Active Features
Stability Control:
ESP (Electronic Stability Programme) available on most models
Braking Assistance:
ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), BA (Brake Assist)
Passive Features
Airbags:
Front airbags (driver and passenger), side airbags, curtain airbags (optional/standard depending on trim)
Seat Belt Pre Tensioners:
Standard on front seats
Child Safety
Isofix Mounts:
Standard for rear seats
💡 Technology Features
Infotainment
Audio System:
Radio/CD player with MP3 compatibility, steering wheel controls, optional Bluetooth and USB connectivity.
Navigation:
Optional integrated or portable navigation systems available.
Driver Assistance
Parking Aid:
Rear parking sensors available on higher trims or as an option.
Cruise Control:
Optional cruise control and speed limiter function.
Connectivity
Bluetooth:
Bluetooth hands-free and audio streaming often available.
Lighting
Headlight Types:
Halogen headlights standard, Xenon HID available on some higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval Petrol:
Typically 15,000 km or 1 year (whichever comes first) for petrol engines, but can vary based on driving conditions and oil type.
Oil Change Interval Diesel:
Typically 20,000 km or 1-2 years (whichever comes first) for diesel engines, especially HDi models, but consult specific manual for DPF-equipped variants.
Timing Belt Replacement:
Crucial for HDi and VTi engines. Typically around 100,000 - 120,000 miles or 8-10 years. The manual will specify the exact interval and recommended parts.
Fluid Specifications
Engine Oil Type:
Synthetic or Semi-Synthetic. Manual specifies ACEA and API ratings (e.g., ACEA A3/B4, C2/C3 for HDi with DPF; specific viscosity grades like 0W-30, 5W-40).
Coolant Type:
Antifreeze/coolant, typically ethylene glycol-based, long-life type (e.g., PSA S71 2710 spec).
Brake Fluid Type:
DOT 4 (Low Viscosity or LV)
Transmission Fluid Manual:
API GL-4, viscosity grade typically 75W-80 or 75W-90.
Transmission Fluid Automatic:
Specific ATF (Automatic Transmission Fluid) specified by the manufacturer for the particular gearbox model.
Known Issues
Diesel Particulate Filter:
DPF regeneration issues or clogging can occur, especially with short journeys. Manual covers DPF troubleshooting and regeneration procedures.
Electrical Gremlins:
Can sometimes experience minor electrical faults; comprehensive wiring diagrams are crucial.
Suspension Wear:
Common wear items like front drop links and bushings can require replacement.
Interior Trim Rattles:
As with many MPVs, interior trim components can sometimes develop rattles over time.
📚 Vehicle History
Brand Heritage
Citroen Philosophy:
Citroën has a long history of innovative and practical vehicle design, often focusing on comfort and driver-friendly technology.
Model Evolution
Berlingo Lineage:
The Berlingo II (B9) is the second generation, succeeding the original Berlingo and introducing a more modern platform and improved features, shared with Peugeot Partner Tepee.
Facelifts:
Received facelifts during its production run, notably around 2012, with styling and feature updates.
Production
Manufacturing Plants:
Primarily manufactured by Stellantis (formerly PSA Group) in various European plants.
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