APRILIA SPORTCITY ONE 125 Workshop Manual 2008 ONWARDS
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🏷️ Basic Information Identification Make: Aprilia Model: Sportcity One Year From: 2008 Year To: Onwards Codes Engine Code: 125cc engine variants (specific codes may vary by sub-model and market, but generally associated with Piaggio LEADER engine family or similar) Chassis Code: Specific codes vary by sub-model and market. Refer to VIN plate for definitive identification. 👋 Introduction Market Position Segment: Urban Scooter, Commuter Segment Target Audience: New riders, urban commuters, riders seeking an economical and reliable 125cc scooter. Competitive Analysis Competitors: Honda PCX125, Yamaha XMAX 125, Kymco Agility 125, Suzuki Address 125, Piaggio Liberty 125 Key Features Styling: Modern, sporty design with practical urban features. Practicality: Under-seat storage, comfortable seating, ease of use in city traffic. Performance: Adequate for urban commuting and light highway use. Brand Reputation: Aprilia known for sporty heritage and performance-oriented motorcycles, applied to their scooter range. 📋 Manual Details Coverage Areas Coverage: All models and repairs A-Z, Mechanical & Electrical Page Count Page Count: Not explicitly stated, but described as comprehensive ('A-Z', 'TONS of detailed pictures & diagrams') Manual Type Manual Type: Workshop Service Repair Manual Language Language: English (assumed based on product description) Format Format: Printable Pages (suggests digital format, likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, component testing, cylinder head, piston, crankshaft, valves, timing, cooling system, lubrication system Fuel System: Carburetor (if applicable to model year/variant) or Fuel Injection system components, fuel pump, fuel filter, fuel lines, throttle body Electrical System: Wiring diagrams, battery, starter motor, alternator/generator, ignition system, lighting system (headlight, taillight, turn signals), charging system, fuses, relays, switches Transmission: Automatic transmission (CVT) system, variator, clutch, gearbox components, fluid checks and changes Brakes: Front and rear brake systems (disc or drum), brake fluid, lines, calipers, master cylinder, levers, hydraulic system diagnostics Suspension: Front fork (telescopic), rear shock absorber(s), linkages, bearings, seals, adjustments Steering: Handlebar assembly, steering column, bearings, adjustments Wheels And Tires: Tire pressure, tire wear, wheel bearings, rim specifications, valve stems Bodywork And Trim: Fairings, panels, seat, storage compartments, removal and installation procedures Cooling System: Radiator, coolant, water pump, hoses, thermostat (if air-cooled, focus on heat dissipation) Exhaust System: Muffler, exhaust pipe, catalytic converter (if fitted), mounting and sealing Procedures Included Maintenance: Regular servicing, oil changes, filter replacements, spark plug service, brake checks, tire rotation Troubleshooting: Diagnostic flowcharts, common fault identification and rectification, electrical system diagnostics Repair: Engine rebuild, transmission overhaul, brake caliper replacement, suspension component repair, electrical component replacement Disassembly Assembly: Step-by-step instructions for dismantling and reassembling major components and sub-assemblies Adjustments: Carburetor/throttle body synchronization, brake lever adjustments, clutch adjustments, suspension sag Wiring Diagrams: Detailed electrical circuit diagrams for all systems Lubrication: Component lubrication points, recommended lubricants and quantities Technical Depth Depth: Comprehensive, covering from basic maintenance to complete engine and electrical system overhauls, including detailed diagrams and troubleshooting guides. 📊 Manual Specifications File Format File Format: Digital (likely PDF), with printable pages for focused work. Print Quality Print Quality: High-quality, with detailed pictures and diagrams. Binding Type Binding Type: N/A (digital format implies no physical binding, but printable pages allow for user binding). Paper Type Paper Type: N/A (digital format implies no physical paper, but ideal for printing on durable paper for workshop use). ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, air-cooled (most common, but liquid-cooled variants may exist for specific models/years) Displacement: 125cc class (approx. 124-125cc) Bore X Stroke: Typically around 52.0 mm x 58.6 mm (specifics may vary) Compression Ratio: Around 10.5:1 to 11.0:1 (typical for this class) Valvetrain: SOHC, 2 valves per cylinder Performance Horsepower: Approximately 10-12 HP (at varying RPMs, specific to model year and tuning) Torque: Approximately 9-10 Nm (at varying RPMs, specific to model year and tuning) Fuel System Fuel Delivery: Carburetor (e.g., Mikuni VM26 or similar) or Electronic Fuel Injection (EFI) depending on specific model variant and year. Fuel Type: Unleaded gasoline (RON 91 or higher) Fuel Tank Capacity: Typically around 7-9 liters (approx. 1.8-2.4 US gallons) 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Optional Optional Transmission: N/A (CVT is standard for this model) Features Clutch: Automatic centrifugal clutch Gear Reduction: Primary and secondary gear reduction systems integrated within the transmission casing. Transmission Fluid Type: Specific scooter transmission oil (e.g., SAE 80W-90 or equivalent, consult manual for exact specification) 📐 Dimensions Exterior Length: Approx. 1900-2000 mm (190-200 cm) Width: Approx. 700-750 mm (70-75 cm) Height: Approx. 1200-1300 mm (120-130 cm) Wheelbase: Approx. 1350-1400 mm (135-140 cm) Weights Dry Weight: Approx. 110-130 kg (242-287 lbs) Gross Vehicle Weight Rating Gvwr: Typically around 250-300 kg (550-660 lbs), consult VIN plate for exact figure. Cargo Underseat Storage: Sufficient for a full-face helmet and small items on most models. 🛡️ Safety Features Ratings Safety Certifications: CE marking (Europe), EPA (North America - if applicable), complies with relevant road safety standards for its class. Active Features Braking System:...
Step-by-step instructions for dismantling and reassembling major components and sub-assemblies
Adjustments:
Carburetor/throttle body synchronization, brake lever adjustments, clutch adjustments, suspension sag
Wiring Diagrams:
Detailed electrical circuit diagrams for all systems
Lubrication:
Component lubrication points, recommended lubricants and quantities
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete engine and electrical system overhauls, including detailed diagrams and troubleshooting guides.
📊 Manual Specifications
File Format
File Format:
Digital (likely PDF), with printable pages for focused work.
Print Quality
Print Quality:
High-quality, with detailed pictures and diagrams.
Binding Type
Binding Type:
N/A (digital format implies no physical binding, but printable pages allow for user binding).
Paper Type
Paper Type:
N/A (digital format implies no physical paper, but ideal for printing on durable paper for workshop use).
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, air-cooled (most common, but liquid-cooled variants may exist for specific models/years)
Displacement:
125cc class (approx. 124-125cc)
Bore X Stroke:
Typically around 52.0 mm x 58.6 mm (specifics may vary)
Compression Ratio:
Around 10.5:1 to 11.0:1 (typical for this class)
Valvetrain:
SOHC, 2 valves per cylinder
Performance
Horsepower:
Approximately 10-12 HP (at varying RPMs, specific to model year and tuning)
Torque:
Approximately 9-10 Nm (at varying RPMs, specific to model year and tuning)
Fuel System
Fuel Delivery:
Carburetor (e.g., Mikuni VM26 or similar) or Electronic Fuel Injection (EFI) depending on specific model variant and year.
Fuel Type:
Unleaded gasoline (RON 91 or higher)
Fuel Tank Capacity:
Typically around 7-9 liters (approx. 1.8-2.4 US gallons)
Primary and secondary gear reduction systems integrated within the transmission casing.
Transmission Fluid Type:
Specific scooter transmission oil (e.g., SAE 80W-90 or equivalent, consult manual for exact specification)
📐 Dimensions
Exterior
Length:
Approx. 1900-2000 mm (190-200 cm)
Width:
Approx. 700-750 mm (70-75 cm)
Height:
Approx. 1200-1300 mm (120-130 cm)
Wheelbase:
Approx. 1350-1400 mm (135-140 cm)
Weights
Dry Weight:
Approx. 110-130 kg (242-287 lbs)
Gross Vehicle Weight Rating Gvwr:
Typically around 250-300 kg (550-660 lbs), consult VIN plate for exact figure.
Cargo
Underseat Storage:
Sufficient for a full-face helmet and small items on most models.
🛡️ Safety Features
Ratings
Safety Certifications:
CE marking (Europe), EPA (North America - if applicable), complies with relevant road safety standards for its class.
Active Features
Braking System:
Front disc brake, Rear disc or drum brake (depending on variant). Some models may offer ABS as an option.
Lighting:
Halogen or LED headlight, taillight, brake light, and turn signals.
Passive Features
Frame Construction:
Steel underbone frame providing rigidity and rider support.
Tires:
Tubeless tires for improved puncture resistance.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog or digital instrument cluster displaying speed, RPM, fuel level, odometer, trip meter, and indicator lights. May include basic clock functionality.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on some higher-spec variants or later models.
Connectivity
Connectivity Features:
Generally basic for this model year. No advanced smartphone integration or Bluetooth connectivity typically found.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 4,000-6,000 km (2,500-3,700 miles) or annually, whichever comes first. Check manual for exact interval.
Air Filter Check:
Every 2,000-4,000 km (1,250-2,500 miles). Replace as needed.
Spark Plug Service:
Every 6,000-8,000 km (3,700-5,000 miles).
Transmission Fluid Change:
Every 8,000-12,000 km (5,000-7,500 miles).
Valve Clearance Check:
Every 10,000-15,000 km (6,200-9,300 miles), or as per manual recommendation.
Fluid Specifications
Engine Oil Type:
Synthetic or semi-synthetic motorcycle oil, SAE 10W-40 or 15W-50, meeting API SG/SH/SJ or higher specifications (consult manual for exact grade and API rating).
Engine Oil Capacity:
Approximately 0.9 - 1.1 liters (0.95 - 1.16 US quarts), check dipstick or level window.
Coolant Type:
Ethylene glycol-based antifreeze coolant, mixed with distilled water (50/50 ratio), check manual for specific type and freeze point requirement.
Occasionally, minor electrical connection issues can arise due to vibration and environmental exposure. The manual's detailed wiring diagrams are crucial for diagnosis.
Fuel System Cleaning:
Carburetor (if applicable) may require periodic cleaning due to fuel varnish buildup, especially if the scooter is not used regularly.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its sporty motorcycles and scooters since its founding in 1945.
Model Evolution
Sportcity Lineage:
The Sportcity line from Aprilia typically emphasizes a blend of sporty performance and urban practicality. The 'One' designation often signifies a more streamlined or accessible version within the Sportcity family.
Production
Manufacturing Origin:
Aprilia scooters are typically manufactured in Italy or through global production partnerships, often under the Piaggio Group umbrella.
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the Sportcity One 125 are not widely publicized, Aprilia models are generally recognized for their engineering and sporty appeal within the scooter market.