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Polaris 700 RMK 155 2008 Service Repair Manual

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The 2008 Polaris RMK 700 155 is a high-performance snowmobile engineered for challenging mountain terrain and deep snow conditions. Building on Polaris's extensive legacy in snowmobile manufacturing, the RMK series is renowned for its lightweight chassis, agile handling, and superior capability in off-piste environments. This model features a robust 698 cc, 2-stroke, liquid-cooled twin-cylinder engine with an APV system for optimized power delivery, paired with a CVT transmission. Its 155-inch track with deep lugs is specifically designed for maximum flotation and traction in soft snow, making it a premier choice for serious backcountry enthusiasts. This comprehensive Service Repair Manual provides detailed information essential for the maintenance, repair, and troubleshooting of your 2008 Polaris RMK 700 155. It covers all major systems, including the engine, fuel system, drive system, suspension, brakes, and electrical system, with step-by-step instructions for a wide range of procedures from basic maintenance to complete component overhauls. This manual is an indispensable resource for owners, technicians, and mechanics seeking to ensure the optimal performance, reliability, and longevity of their snowmobile. It includes diagnostic charts, technical specifications, and safety guidelines to assist in all service-related tasks. 🏷️ Basic Information Identification Make: Polaris Model: RMK 700 155 Year: 2008 Vehicle Type: Snowmobile 👋 Introduction Market Position Segment: High-performance mountain/backcountry snowmobile Competitive Analysis Key Competitors 2008: Ski-Doo Summit, Arctic Cat M-series, Yamaha Nytro Key Features Rmk Focus: Lightweight chassis, deep snow capability, agile handling for mountain terrain 📋 Manual Details Coverage Areas Manual Type: Service Repair Manual Language: English Format: PDF 📖 Manual Coverage Systems Covered Engine: Comprehensive engine overhaul, top-end, bottom-end, lubrication, cooling systems Fuel System: Carburetor tuning and rebuilding, fuel pump, fuel lines, fuel tank Drive System: Primary and secondary clutch service, belt replacement, chaincase, driveshaft, track system Suspension: Front and rear suspension geometry, shock absorber servicing, ski alignment, trailing arm maintenance Brakes: Hydraulic brake system diagnosis, caliper service, brake pad replacement, fluid flush Electrical System: Ignition system, lighting, starter motor, battery, charging system, wiring diagrams Chassis And Body: Frame inspection, body panel removal and installation, handlebars, seat assembly Procedures Included Maintenance: Regular scheduled maintenance, lubrication points, pre-ride inspections Troubleshooting: Diagnostic charts, common problem identification, solutions for performance issues Repair: Step-by-step repair instructions for all major components Rebuilds: Complete engine rebuild procedures, clutch rebuilding Technical Depth Depth Level: Comprehensive - from basic checks to complete engine and component overhauls 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchable Text: Yes Printable: Yes, fully printable Print Quality Image Resolution: High-resolution, suitable for clear viewing of diagrams and images Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, liquid-cooled, twin-cylinder Displacement: 698 cc Bore X Stroke: 80 mm x 68 mm Cooling System: Liquid-cooled Performance Horsepower Estimated: Approximately 125-130 HP (stock) Fuel System Carburetor: Dual Mikuni VM34SS Fuel Type: Unleaded gasoline (91 octane or higher recommended) Lubrication Oil Injection: APV (Advanced Power Valve) system with automatic oil injection Engine Codes Engine Identifier: Model year specific prefixes typically found on engine block 🔧 Transmission Standard Clutch System: CVT (Continuously Variable Transmission) with Polaris P85/P90 primary and TEAM TSS-04 secondary clutch Features Gear Reduction: Chaincase with gear reduction Fluid Specifications Chaincase Oil Type: Polaris Premium Lubriplate Syn-HP or equivalent SAE 80W-90 Hypoid Gear Lubricant Fluid Capacities Chaincase Oil Capacity: Approximately 8 fl oz (237 ml) 📐 Dimensions Exterior Track Length: 155 inches Track Width: 15 inches Lug Height: 2.125 inches (standard RMK profile for deep snow) Weights Dry Weight Estimated: Approximately 445 lbs (202 kg) Fuel Capacity: 9.7 gallons (36.7 liters) 🛡️ Safety Features Active Features Braking System: Hydraulic disc brake with caliper Throttle Safety: Throttle safety lever, engine kill switch Passive Features Rollover Protection: N/A (typical for snowmobiles, rider responsibility) 💡 Technology Features Infotainment Display Panel: Digital/analog gauge cluster with speedometer, tachometer, odometer, trip meter, and indicator lights. Driver Assistance Engine Management: APV (Advanced Power Valve) system for optimized power delivery across RPM range. Connectivity Accessories: Provision for factory-installed accessories like heated grips, mirrors, and storage solutions. 🔧 Maintenance Service Intervals Initial Break In: First 10-15 hours or 100-200 miles: follow specific break-in procedure for engine and clutches. Clutch Inspection: Every 50-100 hours: inspect primary and secondary clutches for wear, proper alignment, and spring condition. Spark Plug Replacement: Annually or every 100-150 hours, depending on usage and plug condition. Chaincase Oil Change: Annually or every 100-150 hours. Fluid Specifications Coolant Type: Ethylene glycol based antifreeze (e.g., Polaris Premium Coolant or equivalent) mixed 50/50 with distilled water. 2 Stroke Oil Type: Polaris Premium 2-Stroke Oil or certified equivalent (API-TC, JASO FD rated) Known Issues Clutch Belt Wear: Standard for CVT systems; proper clutch alignment and belt tension are crucial. Belt failure can occur with excessive heat or misuse. Engine Overheating: Can occur with low coolant levels, blocked heat exchangers,...
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Polaris 700 RMK 155 2008 Service Repair ManualPolaris 700 RMK 155 2008 Service Repair ManualPolaris 700 RMK 155 2008 Service Repair ManualPolaris 700 RMK 155 2008 Service Repair Manual
The 2008 Polaris RMK 700 155 is a high-performance snowmobile engineered for challenging mountain terrain and deep snow conditions. Building on Polaris's extensive legacy in snowmobile manufacturing, the RMK series is renowned for its lightweight chassis, agile handling, and superior capability in off-piste environments. This model features a robust 698 cc, 2-stroke, liquid-cooled twin-cylinder engine with an APV system for optimized power delivery, paired with a CVT transmission. Its 155-inch track with deep lugs is specifically designed for maximum flotation and traction in soft snow, making it a premier choice for serious backcountry enthusiasts. This comprehensive Service Repair Manual provides detailed information essential for the maintenance, repair, and troubleshooting of your 2008 Polaris RMK 700 155. It covers all major systems, including the engine, fuel system, drive system, suspension, brakes, and electrical system, with step-by-step instructions for a wide range of procedures from basic maintenance to complete component overhauls. This manual is an indispensable resource for owners, technicians, and mechanics seeking to ensure the optimal performance, reliability, and longevity of their snowmobile. It includes diagnostic charts, technical specifications, and safety guidelines to assist in all service-related tasks.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
RMK 700 155
Year:
2008
Vehicle Type:
Snowmobile
👋 Introduction
Market Position
Segment:
High-performance mountain/backcountry snowmobile
Competitive Analysis
Key Competitors 2008:
Ski-Doo Summit, Arctic Cat M-series, Yamaha Nytro
Key Features
Rmk Focus:
Lightweight chassis, deep snow capability, agile handling for mountain terrain
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Manual
Language:
English
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive engine overhaul, top-end, bottom-end, lubrication, cooling systems
Fuel System:
Carburetor tuning and rebuilding, fuel pump, fuel lines, fuel tank
Drive System:
Primary and secondary clutch service, belt replacement, chaincase, driveshaft, track system
Suspension:
Front and rear suspension geometry, shock absorber servicing, ski alignment, trailing arm maintenance
Brakes:
Hydraulic brake system diagnosis, caliper service, brake pad replacement, fluid flush
Electrical System:
Ignition system, lighting, starter motor, battery, charging system, wiring diagrams
Chassis And Body:
Frame inspection, body panel removal and installation, handlebars, seat assembly
Procedures Included
Maintenance:
Regular scheduled maintenance, lubrication points, pre-ride inspections
Troubleshooting:
Diagnostic charts, common problem identification, solutions for performance issues
Repair:
Step-by-step repair instructions for all major components
Rebuilds:
Complete engine rebuild procedures, clutch rebuilding
Technical Depth
Depth Level:
Comprehensive - from basic checks to complete engine and component overhauls
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchable Text:
Yes
Printable:
Yes, fully printable
Print Quality
Image Resolution:
High-resolution, suitable for clear viewing of diagrams and images
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, liquid-cooled, twin-cylinder
Displacement:
698 cc
Bore X Stroke:
80 mm x 68 mm
Cooling System:
Liquid-cooled
Performance
Horsepower Estimated:
Approximately 125-130 HP (stock)
Fuel System
Carburetor:
Dual Mikuni VM34SS
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Lubrication
Oil Injection:
APV (Advanced Power Valve) system with automatic oil injection
Engine Codes
Engine Identifier:
Model year specific prefixes typically found on engine block
🔧 Transmission
Standard
Clutch System:
CVT (Continuously Variable Transmission) with Polaris P85/P90 primary and TEAM TSS-04 secondary clutch
Features
Gear Reduction:
Chaincase with gear reduction
Fluid Specifications
Chaincase Oil Type:
Polaris Premium Lubriplate Syn-HP or equivalent SAE 80W-90 Hypoid Gear Lubricant
Fluid Capacities
Chaincase Oil Capacity:
Approximately 8 fl oz (237 ml)
📐 Dimensions
Exterior
Track Length:
155 inches
Track Width:
15 inches
Lug Height:
2.125 inches (standard RMK profile for deep snow)
Weights
Dry Weight Estimated:
Approximately 445 lbs (202 kg)
Fuel Capacity:
9.7 gallons (36.7 liters)
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brake with caliper
Throttle Safety:
Throttle safety lever, engine kill switch
Passive Features
Rollover Protection:
N/A (typical for snowmobiles, rider responsibility)
💡 Technology Features
Infotainment
Display Panel:
Digital/analog gauge cluster with speedometer, tachometer, odometer, trip meter, and indicator lights.
Driver Assistance
Engine Management:
APV (Advanced Power Valve) system for optimized power delivery across RPM range.
Connectivity
Accessories:
Provision for factory-installed accessories like heated grips, mirrors, and storage solutions.
🔧 Maintenance
Service Intervals
Initial Break In:
First 10-15 hours or 100-200 miles: follow specific break-in procedure for engine and clutches.
Clutch Inspection:
Every 50-100 hours: inspect primary and secondary clutches for wear, proper alignment, and spring condition.
Spark Plug Replacement:
Annually or every 100-150 hours, depending on usage and plug condition.
Chaincase Oil Change:
Annually or every 100-150 hours.
Fluid Specifications
Coolant Type:
Ethylene glycol based antifreeze (e.g., Polaris Premium Coolant or equivalent) mixed 50/50 with distilled water.
2 Stroke Oil Type:
Polaris Premium 2-Stroke Oil or certified equivalent (API-TC, JASO FD rated)
Known Issues
Clutch Belt Wear:
Standard for CVT systems; proper clutch alignment and belt tension are crucial. Belt failure can occur with excessive heat or misuse.
Engine Overheating:
Can occur with low coolant levels, blocked heat exchangers, or faulty thermostat. Regular coolant checks are vital.
Power Valve Sticking:
Carbon buildup can cause APV power valves to stick, affecting engine performance. Periodic cleaning is recommended.
Suspension Bushings:
Wear on suspension bushings can lead to imprecise handling and steering. Regular inspection and replacement are necessary.
📚 Vehicle History
Brand Heritage
Polaris Legacy:
Pioneer in snowmobile manufacturing since the 1950s, known for innovation and off-road capability.
Model Evolution
Rmk Lineage:
RMK (Ridgeline Mountain King) series is Polaris's dedicated line for deep snow and mountain riding, evolving with longer tracks and lighter chassis over the years.
Production
Manufacturing Location:
Typically manufactured in Roseau, Minnesota, USA.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The RMK series has consistently received praise from snowmobile publications and riders for its deep snow performance and handling.
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