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2008 SsangYong Kyron D145 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: SsangYong Model: Kyron Year: 2008 Engine Variant: D145 Codes Engine Codes Covered: D20DT, D27DT, G32D, G23D (EU-IV variants included) Generation Model Generation: First Generation (2005-2014) 👋 Introduction Market Position Vehicle Segment: Compact SUV / Crossover Target Audience: DIY enthusiasts and professional mechanics seeking detailed repair information. Competitive Analysis Competitors 2008: SsangYong Kyron competed with vehicles like the Hyundai Tucson, Kia Sportage, Mitsubishi Outlander, and Nissan X-Trail in its segment. Key Features Vehicle Strengths: Often praised for its robust body-on-frame construction, capable diesel engines, and distinctive styling. Offered a good balance of on-road comfort and off-road ability. Manual Value Proposition: Provides essential knowledge for maintaining and repairing the vehicle efficiently, saving on dealership costs. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive service, repair, and workshop procedures Page Count Estimated Page Count: Likely several hundred pages, typical for a full workshop manual. Specific count not provided. Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: General engine, engine assembly, fuel system, intake system, exhaust system, CDP (Catalyst Diesel Particulate Filter), lubrication system, cooling system, electric devices, engine control system (ECU), special service tools. Electrical Systems: Electrical system, STICS (likely related to immobilizer/security), IMMO (Immobilizer), SPWM (likely a control module), Cluster (instrument panel), Lamp, Switch, Wiper Washer System, Rain Sensor Unit, PAS (Power Assisted Steering). Chassis Systems: Transmissions (4-speed AT, 5-speed DC, 6-speed M78 AT), TGS Lever, T/M Lever, Clutch, Axle System, T/C (Transfer Case), Propeller Shaft, Suspension System, ESP (Electronic Stability Program), Steering System. Body Systems: Air Conditioning System, Air Bag System, Seats, Sunroof, Body Interior, Body Exterior, Body Repair. Diagnosis Systems: ECU (Gasoline and Diesel), Brake, Air-bag, CCCS (likely Climate Control), FATC (likely Fully Automatic Temperature Control), FFH (likely Fuel Fired Heater), P/Trunk (Power Trunk), Rain Sensor, STICS, TC (likely Torque Converter or Traction Control), TCH (likely Transmission Control), TGS Lever. Wiring Diagrams: General information, Connector/Ground points, Power distribution, Circuit diagrams. Procedures Included Maintenance: Step-by-step instructions for routine maintenance and scheduled servicing. Repair: Complete disassembly and reassembly procedures for all major vehicle systems. Troubleshooting: Diagnostic procedures and troubleshooting guides for common and complex issues. Technical Specifications: Detailed technical data and specifications for all covered components and systems. Technical Depth Depth Of Coverage: Covers everything from basic adjustments to complete engine and transmission rebuilds. Suitable for DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format Compatibility: All Versions of Windows & Mac Reader Requirement: Adobe PDF Reader Compression Requirement: WinZip Print Quality Diagram Quality: Top quality diagrams and instructions. Text Readability: Easy-to-read text sections. Binding Type Binding: Digital (Instant Download) - implies no physical binding Paper Type Paper Type: N/A (Digital format), but pages are printable. Printability Print Option: All pages are printable. ⚙️ Engine Specifications Primary Engine Engine Code Focus: D145 (This likely refers to a specific tuning or variant, with broader coverage for D20DT, D27DT, G32D, G23D) Engine Information Diesel Engine Options: D20DT (2.0L Turbo Diesel), D27DT (2.7L Turbo Diesel) Gasoline Engine Options: G23D (2.3L Petrol), G32D (3.2L Petrol) - less common in many markets Performance D20Dt Power Estimate: Approximately 140-150 PS (103-110 kW). The 'D145' might refer to a 145 PS version. D27Dt Power Estimate: Approximately 165-170 PS (121-125 kW). Fuel System Fuel System Type Diesel: Common Rail Direct Injection (CRDI) with turbocharging. Fuel System Type Gasoline: Likely multi-point fuel injection (MPI). Emissions Emission Standard: EU-IV compliance mentioned for some engines, indicating adherence to Euro 4 emissions standards. Lubrication System Oil Type Recommendation: Requires specific diesel or gasoline engine oil meeting SsangYong specifications. Refer to manual for exact API/ACEA ratings. Cooling System Coolant Type Recommendation: Ethylene glycol-based antifreeze, typically a long-life coolant. Manual will specify exact type and mixture ratio. 🔧 Transmission Standard Transmission Options Available: Manual and Automatic transmissions. Optional Automatic Transmission Types: Mentioned: 4-speed AT, 5-speed DC (likely Daewoo/GM derived), 6-speed DSI M78 AT. Features Drive Type: Available in 2WD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive) configurations. Transfer Case: Covered under 'T/C' in chassis section, indicating manual or electronic transfer case operation for 4WD models. 📐 Dimensions Exterior Body Style: 5-door SUV Wheelbase Approximate: Approx. 2760 mm (108.7 in) Length Approximate: Approx. 4650 mm (183.1 in) Width Approximate: Approx. 1810 mm (71.3 in) Height Approximate: Approx. 1755 mm (69.1 in) Weights Curb Weight Approximate: Varies by engine and drivetrain, typically ranging from 1800-2000 kg (3968-4409 lbs). Towing Capacity Estimate: Typically around 2000-2500 kg (4409-5512 lbs), depending on market and configuration. 🛡️ Safety Features Ratings Crash Test Results: Specific official crash test ratings for the 2008 model are not widely documented. Older SsangYong models had varied safety performance. Active Features Esp Availability: Electronic Stability Program (ESP) mentioned as a covered system, indicating availability on some trims. Braking System: Front ventilated discs, rear discs are common. ABS (Anti-lock...
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2008 SsangYong Kyron D145 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
SsangYong
Model:
Kyron
Year:
2008
Engine Variant:
D145
Codes
Engine Codes Covered:
D20DT, D27DT, G32D, G23D (EU-IV variants included)
Generation
Model Generation:
First Generation (2005-2014)
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Crossover
Target Audience:
DIY enthusiasts and professional mechanics seeking detailed repair information.
Competitive Analysis
Competitors 2008:
SsangYong Kyron competed with vehicles like the Hyundai Tucson, Kia Sportage, Mitsubishi Outlander, and Nissan X-Trail in its segment.
Key Features
Vehicle Strengths:
Often praised for its robust body-on-frame construction, capable diesel engines, and distinctive styling. Offered a good balance of on-road comfort and off-road ability.
Manual Value Proposition:
Provides essential knowledge for maintaining and repairing the vehicle efficiently, saving on dealership costs.
📋 Manual Details
Coverage Areas
Manual Scope:
Comprehensive service, repair, and workshop procedures
Page Count
Estimated Page Count:
Likely several hundred pages, typical for a full workshop manual. Specific count not provided.
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
General engine, engine assembly, fuel system, intake system, exhaust system, CDP (Catalyst Diesel Particulate Filter), lubrication system, cooling system, electric devices, engine control system (ECU), special service tools.
Electrical Systems:
Electrical system, STICS (likely related to immobilizer/security), IMMO (Immobilizer), SPWM (likely a control module), Cluster (instrument panel), Lamp, Switch, Wiper Washer System, Rain Sensor Unit, PAS (Power Assisted Steering).
Chassis Systems:
Transmissions (4-speed AT, 5-speed DC, 6-speed M78 AT), TGS Lever, T/M Lever, Clutch, Axle System, T/C (Transfer Case), Propeller Shaft, Suspension System, ESP (Electronic Stability Program), Steering System.
Body Systems:
Air Conditioning System, Air Bag System, Seats, Sunroof, Body Interior, Body Exterior, Body Repair.
Diagnosis Systems:
ECU (Gasoline and Diesel), Brake, Air-bag, CCCS (likely Climate Control), FATC (likely Fully Automatic Temperature Control), FFH (likely Fuel Fired Heater), P/Trunk (Power Trunk), Rain Sensor, STICS, TC (likely Torque Converter or Traction Control), TCH (likely Transmission Control), TGS Lever.
Wiring Diagrams:
General information, Connector/Ground points, Power distribution, Circuit diagrams.
Procedures Included
Maintenance:
Step-by-step instructions for routine maintenance and scheduled servicing.
Repair:
Complete disassembly and reassembly procedures for all major vehicle systems.
Troubleshooting:
Diagnostic procedures and troubleshooting guides for common and complex issues.
Technical Specifications:
Detailed technical data and specifications for all covered components and systems.
Technical Depth
Depth Of Coverage:
Covers everything from basic adjustments to complete engine and transmission rebuilds. Suitable for DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac
Reader Requirement:
Adobe PDF Reader
Compression Requirement:
WinZip
Print Quality
Diagram Quality:
Top quality diagrams and instructions.
Text Readability:
Easy-to-read text sections.
Binding Type
Binding:
Digital (Instant Download) - implies no physical binding
Paper Type
Paper Type:
N/A (Digital format), but pages are printable.
Printability
Print Option:
All pages are printable.
⚙️ Engine Specifications
Primary Engine
Engine Code Focus:
D145 (This likely refers to a specific tuning or variant, with broader coverage for D20DT, D27DT, G32D, G23D)
Engine Information
Diesel Engine Options:
D20DT (2.0L Turbo Diesel), D27DT (2.7L Turbo Diesel)
Gasoline Engine Options:
G23D (2.3L Petrol), G32D (3.2L Petrol) - less common in many markets
Performance
D20Dt Power Estimate:
Approximately 140-150 PS (103-110 kW). The 'D145' might refer to a 145 PS version.
D27Dt Power Estimate:
Approximately 165-170 PS (121-125 kW).
Fuel System
Fuel System Type Diesel:
Common Rail Direct Injection (CRDI) with turbocharging.
Fuel System Type Gasoline:
Likely multi-point fuel injection (MPI).
Emissions
Emission Standard:
EU-IV compliance mentioned for some engines, indicating adherence to Euro 4 emissions standards.
Lubrication System
Oil Type Recommendation:
Requires specific diesel or gasoline engine oil meeting SsangYong specifications. Refer to manual for exact API/ACEA ratings.
Cooling System
Coolant Type Recommendation:
Ethylene glycol-based antifreeze, typically a long-life coolant. Manual will specify exact type and mixture ratio.
🔧 Transmission
Standard
Transmission Options Available:
Manual and Automatic transmissions.
Optional
Automatic Transmission Types:
Mentioned: 4-speed AT, 5-speed DC (likely Daewoo/GM derived), 6-speed DSI M78 AT.
Features
Drive Type:
Available in 2WD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive) configurations.
Transfer Case:
Covered under 'T/C' in chassis section, indicating manual or electronic transfer case operation for 4WD models.
📐 Dimensions
Exterior
Body Style:
5-door SUV
Wheelbase Approximate:
Approx. 2760 mm (108.7 in)
Length Approximate:
Approx. 4650 mm (183.1 in)
Width Approximate:
Approx. 1810 mm (71.3 in)
Height Approximate:
Approx. 1755 mm (69.1 in)
Weights
Curb Weight Approximate:
Varies by engine and drivetrain, typically ranging from 1800-2000 kg (3968-4409 lbs).
Towing Capacity Estimate:
Typically around 2000-2500 kg (4409-5512 lbs), depending on market and configuration.
🛡️ Safety Features
Ratings
Crash Test Results:
Specific official crash test ratings for the 2008 model are not widely documented. Older SsangYong models had varied safety performance.
Active Features
Esp Availability:
Electronic Stability Program (ESP) mentioned as a covered system, indicating availability on some trims.
Braking System:
Front ventilated discs, rear discs are common. ABS (Anti-lock Braking System) typically standard.
Passive Features
Airbag System:
Airbag system coverage indicates presence of front airbags, and potentially side airbags on higher trims.
💡 Technology Features
Infotainment
Audio System:
Likely featured a standard AM/FM radio with CD player, potentially with MP3 playback. Higher trims may have offered more advanced audio systems.
Navigation:
Optional navigation systems may have been available on higher trim levels.
Driver Assistance
Cruise Control:
Typically available as a standard or optional feature.
Connectivity
Auxiliary Input:
An auxiliary audio input jack was common for connecting external music players.
🔧 Maintenance
Service Intervals
Oil Change Interval Diesel:
Typically 10,000-15,000 km (6,000-9,000 miles) or 12 months, depending on driving conditions. Specific recommendation in the manual.
Air Filter Replacement:
Recommended every 20,000-40,000 km (12,000-25,000 miles) or as per manual guidance, depending on environment.
Fuel Filter Replacement:
Diesel fuel filters usually require replacement every 40,000-60,000 km (25,000-37,000 miles) due to potential fuel quality variations.
Fluid Specifications
Transmission Fluid Automatic:
Specific ATF (Automatic Transmission Fluid) type is crucial. The manual will detail the exact Dexron/Mercon or proprietary fluid required for the 4-speed, 5-speed, or 6-speed transmissions.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid, depending on system requirements. Manual will confirm.
Known Issues
Diesel Particulate Filter:
CDPF systems can be prone to clogging if the vehicle is not driven regularly or used for short trips, potentially requiring manual regeneration or cleaning.
Electronics:
As with many vehicles of this era, intermittent electrical gremlins or sensor failures can occur. The manual's diagnostic section is invaluable for these.
Suspension Wear:
Components like ball joints, bushings, and shock absorbers may experience wear, especially on higher-mileage or heavily used vehicles.
📚 Vehicle History
Brand Heritage
Ssangyong Origins:
SsangYong Motor Company is a South Korean manufacturer, originally established as Ha Dong-hwan Motor Workshop in 1954. It has a history of producing trucks, buses, and SUVs, often in collaboration with other automakers like Mercedes-Benz.
Model Evolution
Kyron Introduction:
The Kyron was introduced in 2005 as a replacement for the SsangYong Musso. It featured a distinctive styling and was built on a ladder frame chassis, emphasizing durability and off-road capability.
2008 Model Year:
The 2008 model year falls within the first generation and likely received minor updates or feature availability changes common for mid-cycle refreshes.
Production
Production Location:
Primarily manufactured in South Korea.
🏆 Awards & Recognition
Recognitions
Awards And Ratings:
SsangYong vehicles generally did not receive widespread mainstream awards in Western markets during this period. Specific awards for the 2008 Kyron are not prominently documented.
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