The 2008 DR200SE is a versatile dual-sport motorcycle renowned for its durability, user-friendliness, and efficient performance. Designed to excel in both urban commuting and light off-road adventures, this model offers a balanced combination of on-road comfort and off-road capability. Its reliable air-cooled, four-stroke, SOHC engine provides dependable power, while the robust chassis, featuring telescopic front suspension and a swingarm rear suspension, ensures a stable and comfortable ride across varied terrains. The DR200SE is an excellent choice for riders seeking an accessible and capable machine that embodies a legacy of quality engineering in the dual-sport market. This comprehensive Factory Service Repair Manual provides in-depth guidance for the DR200SE 2008. It covers all essential aspects of maintenance, repair, and technical specifications, including detailed procedures for the engine, fuel and lubrication systems, chassis components, and the electrical system. The manual is designed to assist owners, mechanics, and technicians by offering clear, step-by-step instructions, diagnostic flowcharts, and essential technical data such as torque values, fluid capacities, and component wear limits. By utilizing this manual, users can ensure the accurate and efficient upkeep and repair of their DR200SE, maintaining its optimal performance and longevity. 🏷️ Basic Information Identification Make: Suzuki Model: DR200SE Year: 2008 Vehicle Type: Dual-Sport Motorcycle Generation Model Generation: This specific manual is for the 2008 model, representing a mature iteration of the DR200SE platform. 👋 Introduction Market Position Market Position: Entry-level to mid-range dual-sport motorcycle, offering versatility for both on-road commuting and light off-road exploration. Key Features Key Features: Durable and reliable, user-friendly for new riders, efficient fuel consumption, capable of handling varied terrain. Manual Value Manual Value Proposition: Provides dealer-level service and repair information, empowering owners and independent mechanics to maintain and repair the Suzuki DR200SE 2008 accurately and efficiently. Target Audience Target Audience: Suzuki DR200SE 2008 owners, DIY mechanics, motorcycle repair shops. 📋 Manual Details Coverage Coverage Areas: • General Information • Periodic Maintenance • Engine • Fuel and Lubrication System • Chassis • Electrical System • Servicing Information • Emission Control Information Format Format: PDF Download Language Language: English Type Manual Type: Factory Service Repair Manual Completeness Manual Completeness: Complete factory service repair manual, equivalent to what is used by official Suzuki dealers. Distribution Manual Distribution: Digital download, providing immediate access for users. 📖 Manual Coverage Systems Covered Systems Covered: • Engine Mechanical (Top End, Bottom End, Cooling, Ignition) • Fuel System (Carburetor, Fuel Tank, Fuel Pump) • Lubrication System (Oil Pump, Oil Cooler) • Exhaust System • Chassis Components (Frame, Suspension, Steering, Wheels, Brakes) • Electrical System (Wiring Diagrams, Lighting, Ignition, Starting, Charging, Instrumentation) • Drive System (Clutch, Transmission, Final Drive) • Bodywork and Trim Procedures Included Procedures Included: • Routine Maintenance (Oil Changes, Filter Replacement, Chain Adjustment) • Component Removal and Installation • Troubleshooting and Diagnosis • Engine Overhaul and Reassembly • Carburetor Adjustment and Cleaning • Brake System Service • Suspension System Service • Electrical System Diagnostics • Torque Specifications • Fluid Capacities • Emission Control System Servicing Technical Depth Technical Depth: Comprehensive (from basic maintenance to complete engine rebuilds and electrical diagnostics) Troubleshooting Troubleshooting Coverage: Detailed diagnostic flowcharts and common problem/solution tables for engine, electrical, and chassis issues. Technical Specifications Technical Specifications Included: • Torque values for all fasteners • Electrical component resistance and voltage specifications • Engine timing and ignition timing specifications • Carburetor jet sizes and settings • Fluid capacities and types • Wear limits for critical engine and chassis components Diagrams Illustrations Diagrams Illustrations Included: Step-by-step diagrams and detailed illustrations for all procedures, component layouts, and wiring harnesses. Emission Control Emission Control Information Coverage: Details on emission control systems, inspection procedures, and adjustment specifications as per regulations for the model year. 📊 Manual Specifications File Details File Format: PDF File Requirements: • Adobe PDF Reader • WinZip Interactivity: Zoom In/Out Compatibility Operating Systems: • All Versions of Windows • Mac Print Quality Print Quality: High-resolution, clear and legible text and diagrams, optimized for digital viewing and printing. Binding Type Binding Type: N/A (Digital PDF download) Paper Type Paper Type: N/A (Digital PDF download) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke, SOHC, single-cylinder Performance Displacement: 199 cc Bore X Stroke: 66.0 mm x 57.4 mm Compression Ratio: 9.4:1 Fuel System Carburetion: Mikuni VM26SS Lubrication Oil Capacity: 1.5 L (1.6 US qt) without filter change; 1.7 L (1.8 US qt) with filter change Ignition Ignition System: CDI (Capacitor Discharge Ignition) Cooling Cooling Method: Air-cooled Engine Code Engine Code: T718 (common designation, check manual for specific VIN-based codes) 🔧 Transmission Standard Transmission Type: Constant mesh, 5-speed Clutch Type: Wet, multi-plate Final Drive: RK520SO chain, 520 pitch 📐 Dimensions Exterior Overall Length: 2,055 mm (80.9 in) Overall Width: 815 mm (32.1 in) Overall Height: 1,105 mm (43.5 in) Wheelbase: 1,335 mm (52.6 in) Ground Clearance: 260 mm (10.2 in) Weights Curb Weight: 126 kg...