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Ford Flex 2009 2010 2011 2012 Oem Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Flex Model Years Covered: 2009, 2010, 2011, 2012 Codes Chassis Codes: First Generation (UN171) 👋 Introduction Market Position Segment: Full-size crossover SUV, unique 'sport wagon' styling Competitive Analysis Competitors: Chevrolet Traverse, Buick Enclave, GMC Acadia, Toyota Highlander, Honda Pilot, Mazda CX-9 Key Features Unique Selling Proposition: Distinctive styling, spacious interior, available AWD, multiple engine options, wagon-like versatility in an SUV form factor 📋 Manual Details Coverage Areas Language: English Regions: North America (likely, based on product description focus) Page Count Page Count: Not specified, but implied to be comprehensive Manual Type Manual Type: OEM Workshop Service Repair Manual Format Format: Digital Download (PDF implied by instant download and print capability) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, internal components, cooling system, lubrication system, fuel delivery, exhaust system Engine Electrical: Ignition system, starting system, charging system, engine control modules (ECM), sensor diagnostics Transmission: Automatic transmission (e.g., 6F50/6F55) repair, overhaul, hydraulic systems, electronic controls, fluid specifications Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, differentials, drive axles, CV joints Suspension: Front and rear suspension components, shock absorbers, struts, springs, bushings, alignment specifications Steering: Power steering system, steering rack, tie rods, steering column, hydraulic pump Brakes: Hydraulic brake system, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), brake pad/rotor replacement, brake caliper service, bleeding procedures Electrical System: 12V battery, alternator, starter, lighting systems (headlights, taillights, interior), wiring diagrams, fuses, relays, power distribution Body And Chassis: Body panel removal and installation, door mechanisms, interior trim, exterior trim, structural components, collision repair information HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, climate control, refrigerant handling, component replacement (compressor, evaporator, condenser) Restraints: Airbag system (SRS), seatbelts, deployment procedures, diagnostic codes Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, fluid checks), brake servicing, tire rotation, battery maintenance Troubleshooting: Diagnostic procedures for common faults, symptom-based troubleshooting, wiring diagram interpretation Repair: Step-by-step instructions for component removal, disassembly, cleaning, repair, assembly, and installation Diagnostics: Use of diagnostic tools, interpretation of diagnostic trouble codes (DTCs), sensor data analysis Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission rebuilds, advanced diagnostics, and bodywork) 📊 Manual Specifications File Format File Format: PDF (implied) Print Quality Print Quality: Printable sections, quality suitable for workshop use Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1 Variant: 3.5L V6 (Duratec 35) Engine 1 Displacement: 3.5 Liters (3496 cc) Engine 1 Horsepower: 262 hp @ 6250 rpm (approx.) Engine 1 Torque: 248 lb-ft @ 4500 rpm (approx.) Engine 1 Configuration: V6, DOHC, 24 Valves Engine 1 Fuel System: Electronic Fuel Injection (EFI) Secondary Engine Engine 2 Variant: 3.7L V6 (Duratec 37) Engine 2 Displacement: 3.7 Liters (3721 cc) Engine 2 Horsepower: 275 hp @ 6250 rpm (approx.) Engine 2 Torque: 270 lb-ft @ 4000 rpm (approx.) Engine 2 Configuration: V6, DOHC, 24 Valves Engine 2 Fuel System: Electronic Fuel Injection (EFI) 🔧 Transmission Standard Transmission Type: 6-speed automatic (6F50/6F55) Optional Drivetrain Options: Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) Features Transmission Features: SelectShift™ capability, adaptive shift control 📐 Dimensions Exterior Length: 202.0 inches Width: 78.2 inches Height: 68.3 inches Wheelbase: 117.9 inches Cargo Cargo Volume Behind 3Rd Row: 20.0 cu ft (approx.) Cargo Volume Behind 2Nd Row: 40.5 cu ft (approx.) Cargo Volume Behind 1St Row: 83.2 cu ft (approx.) Weights Curb Weight FWD: 4,479 lbs (approx. for 3.5L) Curb Weight AWD: 4,655 lbs (approx. for 3.5L) 🛡️ Safety Features Ratings NHTSA Rollover Rating: 4 out of 5 stars (for 2009-2012 models) Active Features ABS: Standard Anti-lock Braking System Traction Control: Standard Traction Control System (TCS) Electronic Stability Control: Standard AdvanceTrac® with Roll Stability Control (RSC) Passive Features Airbags: Front airbags, front side-impact airbags, Safety Canopy® system (side-curtain airbags for all three rows) 💡 Technology Features Infotainment Available Systems: SYNC® voice-activated communications and entertainment system (available on higher trims), SiriusXM® Satellite Radio, premium audio system options. Driver Assistance Parking Assistance: Rearview camera, ultrasonic parking sensors (available) Connectivity Connectivity Features: Bluetooth® connectivity for hands-free calling and music streaming (with SYNC®) 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 to 7,500 miles or 6-12 months, depending on driving conditions (refer to manual for specific recommendations) Tire Rotation Interval: Every 5,000 to 7,500 miles Transmission Fluid Change: Inspect periodically, change based on severe usage (e.g., towing, stop-and-go traffic) or manufacturer recommendation (typically around 60,000-100,000 miles, but consult manual). Fluid Specifications Engine Oil Type 3 5L: SAE 5W-20, meeting Ford specification WSS-M2C153-H Engine Oil Type 3 7L: SAE 5W-20, meeting Ford specification WSS-M2C153-H Coolant Type: Ford Premium Engine Coolant (Green) - meeting WSS-M97B51-A1 Transmission Fluid Type: MERCON® LV Automatic Transmission Fluid (ATF) Known Issues Transmission Performance: Occasional rough shifting or shuddering in the 6-speed automatic transmission can occur; often related to torque converter clutch (TCC)...
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Ford Flex 2009 2010 2011 2012 Oem Service Repair ManualFord Flex 2009 2010 2011 2012 Oem Service Repair ManualFord Flex 2009 2010 2011 2012 Oem Service Repair ManualFord Flex 2009 2010 2011 2012 Oem Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Flex
Model Years Covered:
2009, 2010, 2011, 2012
Codes
Chassis Codes:
First Generation (UN171)
👋 Introduction
Market Position
Segment:
Full-size crossover SUV, unique 'sport wagon' styling
Competitive Analysis
Competitors:
Chevrolet Traverse, Buick Enclave, GMC Acadia, Toyota Highlander, Honda Pilot, Mazda CX-9
Key Features
Unique Selling Proposition:
Distinctive styling, spacious interior, available AWD, multiple engine options, wagon-like versatility in an SUV form factor
📋 Manual Details
Coverage Areas
Language:
English
Regions:
North America (likely, based on product description focus)
Page Count
Page Count:
Not specified, but implied to be comprehensive
Manual Type
Manual Type:
OEM Workshop Service Repair Manual
Format
Format:
Digital Download (PDF implied by instant download and print capability)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, internal components, cooling system, lubrication system, fuel delivery, exhaust system
Engine Electrical:
Ignition system, starting system, charging system, engine control modules (ECM), sensor diagnostics
Transmission:
Automatic transmission (e.g., 6F50/6F55) repair, overhaul, hydraulic systems, electronic controls, fluid specifications
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, differentials, drive axles, CV joints
Suspension:
Front and rear suspension components, shock absorbers, struts, springs, bushings, alignment specifications
Steering:
Power steering system, steering rack, tie rods, steering column, hydraulic pump
Brakes:
Hydraulic brake system, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), brake pad/rotor replacement, brake caliper service, bleeding procedures
Electrical System:
12V battery, alternator, starter, lighting systems (headlights, taillights, interior), wiring diagrams, fuses, relays, power distribution
Body And Chassis:
Body panel removal and installation, door mechanisms, interior trim, exterior trim, structural components, collision repair information
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, climate control, refrigerant handling, component replacement (compressor, evaporator, condenser)
Restraints:
Airbag system (SRS), seatbelts, deployment procedures, diagnostic codes
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, fluid checks), brake servicing, tire rotation, battery maintenance
Troubleshooting:
Diagnostic procedures for common faults, symptom-based troubleshooting, wiring diagram interpretation
Repair:
Step-by-step instructions for component removal, disassembly, cleaning, repair, assembly, and installation
Diagnostics:
Use of diagnostic tools, interpretation of diagnostic trouble codes (DTCs), sensor data analysis
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds, advanced diagnostics, and bodywork)
📊 Manual Specifications
File Format
File Format:
PDF (implied)
Print Quality
Print Quality:
Printable sections, quality suitable for workshop use
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Variant:
3.5L V6 (Duratec 35)
Engine 1 Displacement:
3.5 Liters (3496 cc)
Engine 1 Horsepower:
262 hp @ 6250 rpm (approx.)
Engine 1 Torque:
248 lb-ft @ 4500 rpm (approx.)
Engine 1 Configuration:
V6, DOHC, 24 Valves
Engine 1 Fuel System:
Electronic Fuel Injection (EFI)
Secondary Engine
Engine 2 Variant:
3.7L V6 (Duratec 37)
Engine 2 Displacement:
3.7 Liters (3721 cc)
Engine 2 Horsepower:
275 hp @ 6250 rpm (approx.)
Engine 2 Torque:
270 lb-ft @ 4000 rpm (approx.)
Engine 2 Configuration:
V6, DOHC, 24 Valves
Engine 2 Fuel System:
Electronic Fuel Injection (EFI)
🔧 Transmission
Standard
Transmission Type:
6-speed automatic (6F50/6F55)
Optional
Drivetrain Options:
Front-Wheel Drive (FWD) and All-Wheel Drive (AWD)
Features
Transmission Features:
SelectShift™ capability, adaptive shift control
📐 Dimensions
Exterior
Length:
202.0 inches
Width:
78.2 inches
Height:
68.3 inches
Wheelbase:
117.9 inches
Cargo
Cargo Volume Behind 3Rd Row:
20.0 cu ft (approx.)
Cargo Volume Behind 2Nd Row:
40.5 cu ft (approx.)
Cargo Volume Behind 1St Row:
83.2 cu ft (approx.)
Weights
Curb Weight FWD:
4,479 lbs (approx. for 3.5L)
Curb Weight AWD:
4,655 lbs (approx. for 3.5L)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
4 out of 5 stars (for 2009-2012 models)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Standard Traction Control System (TCS)
Electronic Stability Control:
Standard AdvanceTrac® with Roll Stability Control (RSC)
Passive Features
Airbags:
Front airbags, front side-impact airbags, Safety Canopy® system (side-curtain airbags for all three rows)
💡 Technology Features
Infotainment
Available Systems:
SYNC® voice-activated communications and entertainment system (available on higher trims), SiriusXM® Satellite Radio, premium audio system options.
Driver Assistance
Parking Assistance:
Rearview camera, ultrasonic parking sensors (available)
Connectivity
Connectivity Features:
Bluetooth® connectivity for hands-free calling and music streaming (with SYNC®)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 to 7,500 miles or 6-12 months, depending on driving conditions (refer to manual for specific recommendations)
Tire Rotation Interval:
Every 5,000 to 7,500 miles
Transmission Fluid Change:
Inspect periodically, change based on severe usage (e.g., towing, stop-and-go traffic) or manufacturer recommendation (typically around 60,000-100,000 miles, but consult manual).
Fluid Specifications
Engine Oil Type 3 5L:
SAE 5W-20, meeting Ford specification WSS-M2C153-H
Engine Oil Type 3 7L:
SAE 5W-20, meeting Ford specification WSS-M2C153-H
Coolant Type:
Ford Premium Engine Coolant (Green) - meeting WSS-M97B51-A1
Transmission Fluid Type:
MERCON® LV Automatic Transmission Fluid (ATF)
Known Issues
Transmission Performance:
Occasional rough shifting or shuddering in the 6-speed automatic transmission can occur; often related to torque converter clutch (TCC) issues or fluid contamination. Requires specialized diagnostic and service.
Powertrain Control Module (PCM) Updates:
Some models may benefit from PCM software updates to improve engine and transmission performance and drivability.
Door Latch Problems:
Reports of issues with door latch mechanisms, leading to difficulty opening or closing doors, or the door not staying latched. Often requires replacement of the latch assembly.
📚 Vehicle History
Brand Heritage
Manufacturer:
Ford Motor Company, a major American automobile manufacturer with a long history of innovation and production.
Model Evolution
First Generation Introduction:
Introduced for the 2009 model year, replacing the Ford Freestyle and positioning itself as a unique, stylish, and spacious three-row crossover. Designed with a focus on comfort and utility.
Production
Assembly Location:
Oakville Assembly Plant, Oakville, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Design Award Potential:
While not specific awards are listed for these years, the Ford Flex was recognized for its distinctive and polarizing design upon its release.
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