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Yamaha Grizzly 550 Fi & Grizzly 700 Fi ATV Complete Workshop Service Repair Manual 2009 2010 2011 2012

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This comprehensive workshop service repair manual covers the Grizzly 550 Fi and Grizzly 700 Fi All-Terrain Vehicles (ATVs) for the model years 2009 through 2012. The Grizzly line is renowned for its premium utility, offering robust performance, comfort, and reliability across diverse terrains. These ATVs are engineered with advanced features such as Electronic Fuel Injection (Fi) for enhanced throttle response and efficiency, and automatic transmission with engine braking for superior control. The durable chassis design and long-travel suspension provide exceptional off-road capability and rider comfort, making them ideal for utility-focused riders, outdoor enthusiasts, and recreational use. This manual serves as an essential resource for maintaining and repairing your Grizzly ATV. It provides in-depth coverage of all major systems, including detailed procedures for engine mechanicals, fuel system, transmission and drivetrain, suspension, steering, braking system, electrical system, and cooling system. You will find comprehensive guidance on routine maintenance, troubleshooting common issues, engine and transmission overhauls, and electrical diagnostics. Technical specifications, fluid requirements, and safety guidelines are also included, equipping owners, mechanics, and technicians with the knowledge necessary to ensure optimal performance and longevity of their vehicle. 🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 550 Fi & Grizzly 700 Fi Vehicle Type: All-Terrain Vehicle (ATV) Product Type: Complete Workshop Service Repair Manual 👋 Introduction Market Position Market Segment: Premium utility ATVs, known for their robust performance, comfort, and reliability in various terrains. Competitive Analysis Competitors: Polaris Sportsman series, Can-Am Outlander series, Honda FourTrax Foreman/Rancher series, Kawasaki Brute Force series. Key Features Engine Technology: Electronic Fuel Injection (Fi) for improved throttle response, fuel efficiency, and altitude compensation. Drivetrain Technology: Yamaha's Ultramatic® automatic transmission with engine braking, and On-Command® 2WD/4WD system with differential lock. Chassis Design: Durable, long-travel suspension for excellent off-road capability and rider comfort, often featuring independent rear suspension (IRS). 📋 Manual Details Coverage Covered Years: 2009, 2010, 2011, 2012 Format Format: PDF Download Language Language: English 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, repair, and reassembly of all internal engine components including piston, rings, cylinder, crankshaft, connecting rod, camshaft, valves, and timing components. Fuel System: Covers fuel injection system (ECU, injectors, throttle body, fuel pump, fuel pressure regulator), fuel lines, fuel tank, and fuel filter maintenance and troubleshooting. Transmission Drivetrain: Covers Ultramatic automatic transmission, drive shafts, differentials (front and rear), CV joints, and final drive systems. Suspension Steering: Detailed procedures for front and rear suspension components, including shocks, springs, A-arms, bushings, wheel bearings, steering knuckle, steering column, tie rods, and steering rack. Braking System: Covers hydraulic braking system, brake calipers, brake pads, brake discs, brake lines, master cylinder, and brake fluid bleeding procedures. Electrical System: Comprehensive coverage of ignition system, lighting, starting system, charging system (stator, regulator/rectifier), battery, fuses, relays, wiring diagrams, and diagnostic procedures. Cooling System: Maintenance and repair of the liquid cooling system, including radiator, coolant hoses, water pump, thermostat, cooling fan, and coolant specifications. Exhaust System: Inspection, repair, and replacement of exhaust pipes, muffler, and catalytic converter. Chassis Frame: Frame inspection, welding, and repair procedures, as well as body panel removal and installation. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug inspection/replacement, air filter cleaning/replacement, chain lubrication/adjustment (if applicable), and general inspection. Troubleshooting: Diagnostic flowcharts and procedures for identifying and resolving common mechanical and electrical problems, including engine performance issues, starting problems, and braking concerns. Engine Rebuild: Complete step-by-step instructions for engine disassembly, overhaul, and reassembly, including torque specifications for critical fasteners. Transmission Overhaul: Detailed guidance on disassembling, inspecting, repairing, and reassembling the Ultramatic automatic transmission unit. Electrical Diagnostics: In-depth troubleshooting for electrical circuits, including testing components, interpreting wiring diagrams, and diagnosing faults in the ignition, charging, and lighting systems. Brake System Service: Procedures for brake pad replacement, caliper service, rotor inspection, and hydraulic system bleeding. Suspension Component Replacement: Detailed instructions for replacing worn suspension parts such as ball joints, tie rod ends, wheel bearings, and shocks. Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures and specifications. 📊 Manual Specifications File Characteristics File Format: PDF Searchability: Likely contains searchable text, allowing for quick navigation to specific topics. Print Quality Print Quality: High resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine 550 Engine Type: 4-stroke, liquid-cooled, SOHC, 4-valve, fuel injected Displacement: 530 cc (for Grizzly 550 Fi) Bore X Stroke: 95.0 mm x 73.0 mm Compression Ratio: 9.1:1 Fuel System: Mikuni 44mm throttle body, EFI Lubrication System: Wet sump Ignition System: TCI (Transistor Controlled Ignition) Primary Engine 700 Engine Type: 4-stroke, liquid-cooled, DOHC, 4-valve, fuel injected Displacement: 686 cc (for Grizzly 700 Fi) Bore X Stroke: 103.0 mm x 80.5 mm Compression Ratio: 8.1:1 Fuel System: Mikuni 44mm throttle body, EFI Lubrication System: Wet...
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Yamaha Grizzly 550 Fi & Grizzly 700 Fi ATV Complete Workshop Service Repair Manual 2009 2010 2011 2012Yamaha Grizzly 550 Fi & Grizzly 700 Fi ATV Complete Workshop Service Repair Manual 2009 2010 2011 2012Yamaha Grizzly 550 Fi & Grizzly 700 Fi ATV Complete Workshop Service Repair Manual 2009 2010 2011 2012Yamaha Grizzly 550 Fi & Grizzly 700 Fi ATV Complete Workshop Service Repair Manual 2009 2010 2011 2012
This comprehensive workshop service repair manual covers the Grizzly 550 Fi and Grizzly 700 Fi All-Terrain Vehicles (ATVs) for the model years 2009 through 2012. The Grizzly line is renowned for its premium utility, offering robust performance, comfort, and reliability across diverse terrains. These ATVs are engineered with advanced features such as Electronic Fuel Injection (Fi) for enhanced throttle response and efficiency, and automatic transmission with engine braking for superior control. The durable chassis design and long-travel suspension provide exceptional off-road capability and rider comfort, making them ideal for utility-focused riders, outdoor enthusiasts, and recreational use. This manual serves as an essential resource for maintaining and repairing your Grizzly ATV. It provides in-depth coverage of all major systems, including detailed procedures for engine mechanicals, fuel system, transmission and drivetrain, suspension, steering, braking system, electrical system, and cooling system. You will find comprehensive guidance on routine maintenance, troubleshooting common issues, engine and transmission overhauls, and electrical diagnostics. Technical specifications, fluid requirements, and safety guidelines are also included, equipping owners, mechanics, and technicians with the knowledge necessary to ensure optimal performance and longevity of their vehicle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 550 Fi & Grizzly 700 Fi
Vehicle Type:
All-Terrain Vehicle (ATV)
Product Type:
Complete Workshop Service Repair Manual
👋 Introduction
Market Position
Market Segment:
Premium utility ATVs, known for their robust performance, comfort, and reliability in various terrains.
Competitive Analysis
Competitors:
Polaris Sportsman series, Can-Am Outlander series, Honda FourTrax Foreman/Rancher series, Kawasaki Brute Force series.
Key Features
Engine Technology:
Electronic Fuel Injection (Fi) for improved throttle response, fuel efficiency, and altitude compensation.
Drivetrain Technology:
Yamaha's Ultramatic® automatic transmission with engine braking, and On-Command® 2WD/4WD system with differential lock.
Chassis Design:
Durable, long-travel suspension for excellent off-road capability and rider comfort, often featuring independent rear suspension (IRS).
📋 Manual Details
Coverage
Covered Years:
2009, 2010, 2011, 2012
Format
Format:
PDF Download
Language
Language:
English
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, inspection, repair, and reassembly of all internal engine components including piston, rings, cylinder, crankshaft, connecting rod, camshaft, valves, and timing components.
Fuel System:
Covers fuel injection system (ECU, injectors, throttle body, fuel pump, fuel pressure regulator), fuel lines, fuel tank, and fuel filter maintenance and troubleshooting.
Transmission Drivetrain:
Covers Ultramatic automatic transmission, drive shafts, differentials (front and rear), CV joints, and final drive systems.
Suspension Steering:
Detailed procedures for front and rear suspension components, including shocks, springs, A-arms, bushings, wheel bearings, steering knuckle, steering column, tie rods, and steering rack.
Braking System:
Covers hydraulic braking system, brake calipers, brake pads, brake discs, brake lines, master cylinder, and brake fluid bleeding procedures.
Electrical System:
Comprehensive coverage of ignition system, lighting, starting system, charging system (stator, regulator/rectifier), battery, fuses, relays, wiring diagrams, and diagnostic procedures.
Cooling System:
Maintenance and repair of the liquid cooling system, including radiator, coolant hoses, water pump, thermostat, cooling fan, and coolant specifications.
Exhaust System:
Inspection, repair, and replacement of exhaust pipes, muffler, and catalytic converter.
Chassis Frame:
Frame inspection, welding, and repair procedures, as well as body panel removal and installation.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug inspection/replacement, air filter cleaning/replacement, chain lubrication/adjustment (if applicable), and general inspection.
Troubleshooting:
Diagnostic flowcharts and procedures for identifying and resolving common mechanical and electrical problems, including engine performance issues, starting problems, and braking concerns.
Engine Rebuild:
Complete step-by-step instructions for engine disassembly, overhaul, and reassembly, including torque specifications for critical fasteners.
Transmission Overhaul:
Detailed guidance on disassembling, inspecting, repairing, and reassembling the Ultramatic automatic transmission unit.
Electrical Diagnostics:
In-depth troubleshooting for electrical circuits, including testing components, interpreting wiring diagrams, and diagnosing faults in the ignition, charging, and lighting systems.
Brake System Service:
Procedures for brake pad replacement, caliper service, rotor inspection, and hydraulic system bleeding.
Suspension Component Replacement:
Detailed instructions for replacing worn suspension parts such as ball joints, tie rod ends, wheel bearings, and shocks.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures and specifications.
📊 Manual Specifications
File Characteristics
File Format:
PDF
Searchability:
Likely contains searchable text, allowing for quick navigation to specific topics.
Print Quality
Print Quality:
High resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine 550
Engine Type:
4-stroke, liquid-cooled, SOHC, 4-valve, fuel injected
Displacement:
530 cc (for Grizzly 550 Fi)
Bore X Stroke:
95.0 mm x 73.0 mm
Compression Ratio:
9.1:1
Fuel System:
Mikuni 44mm throttle body, EFI
Lubrication System:
Wet sump
Ignition System:
TCI (Transistor Controlled Ignition)
Primary Engine 700
Engine Type:
4-stroke, liquid-cooled, DOHC, 4-valve, fuel injected
Displacement:
686 cc (for Grizzly 700 Fi)
Bore X Stroke:
103.0 mm x 80.5 mm
Compression Ratio:
8.1:1
Fuel System:
Mikuni 44mm throttle body, EFI
Lubrication System:
Wet sump
Ignition System:
TCI (Transistor Controlled Ignition)
Performance General
Horsepower Estimate 700:
Approx. 48 HP (at crankshaft, may vary by market and configuration)
Torque Estimate 700:
Approx. 43 lb-ft (at crankshaft, may vary by market and configuration)
🔧 Transmission
Drivetrain
Transmission Type:
Yamaha Ultramatic® V-belt automatic transmission with engine braking
Drive System:
Yamaha On-Command®; 2WD/4WD with electric differential lock
Final Drive:
Shaft drive
Clutch Type:
Wet, centrifugal
📐 Dimensions
Exterior 550
Length:
82.4 in (2093 mm)
Width:
45.3 in (1150 mm)
Height:
49.2 in (1250 mm)
Wheelbase:
50.4 in (1280 mm)
Ground Clearance:
11.4 in (290 mm)
Seat Height:
33.1 in (840 mm)
Curb Weight:
648 lbs (294 kg) (with all standard equipment and fluids)
Exterior 700
Length:
82.4 in (2093 mm)
Width:
45.3 in (1150 mm)
Height:
49.2 in (1250 mm)
Wheelbase:
50.4 in (1280 mm)
Ground Clearance:
11.4 in (290 mm)
Seat Height:
33.1 in (840 mm)
Curb Weight:
652 lbs (296 kg) (with all standard equipment and fluids)
Capacities
Fuel Capacity:
4.0 gal (15 L)
Towing Capacity:
1322 lbs (600 kg)
Rack Load Capacity Front:
99 lbs (45 kg)
Rack Load Capacity Rear:
198 lbs (90 kg)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Complies with ANSI standard B71.1-2003 for ATVs. Yamaha strongly recommends that all ATV riders wear a helmet and appropriate protective gear.
Active Features
Engine Braking:
Integrated engine braking via the Ultramatic® transmission provides controlled deceleration.
Differential Lock:
On-Command® system with electric differential lock enhances traction in challenging terrain.
Passive Features
Lighting:
Dual 30W Krypton headlights with 15-watt incandescent tail/brake light for visibility.
Ergonomics:
Designed for rider comfort and control with ergonomic seating and intuitive controls.
💡 Technology Features
Infotainment
Instrument Panel:
Digital LCD meter displaying speedometer, odometer, trip meter, clock, 4WD status, and transmission gear indicator.
Driver Assistance
Electronic Fuel Injection:
EFI system optimizes fuel delivery for improved power, fuel economy, and ease of starting in various conditions.
On Command 4Wd:
Yamaha's patented system allows riders to switch between 2WD, 4WD, and 4WD with locked differential on the fly.
Connectivity
N A:
No integrated digital connectivity features typically found on modern vehicles (e.g., Bluetooth, Wi-Fi).
🔧 Maintenance
Service Intervals Engine Oil
Oil Change Interval:
Every 3000 km or 6 months, whichever comes first.
Oil Filter Replacement:
At every oil change.
Fluid Specifications
Engine Oil Type:
Yamalube 4 (10W-40 or 20W-50 depending on temperature) or equivalent SAE 10W-40 or 20W-50 API SG, SJ, SL, SM, or SN classification.
Engine Oil Capacity:
3.79 US qt (3.6 L) without filter change, 4.07 US qt (3.85 L) with filter change.
Coolant Type:
Permanent antifreeze coolant (ethylene glycol based) with water 1:1 ratio, or specified Yamaha coolant.
Brake Fluid Type:
SAE J1703 or FMVSS No. 116 DOT 3.
Gear Oil Type Front Rear Diff:
Yamalube Gear Oil, SAE 80 API GL-4.
Gear Oil Capacity Front Diff:
0.27 US qt (0.25 L)
Gear Oil Capacity Rear Diff:
0.24 US qt (0.23 L)
Transmission Fluid Type:
Yamalube 4 (20W-50) or equivalent SAE 20W-50 API SG, SJ, SL, SM, or SN classification.
Transmission Fluid Capacity:
Approx. 0.74 US qt (0.7 L)
Known Issues
Common Wear Items:
CV boots, wheel bearings, tie rod ends, brake pads, and front suspension bushings can be subject to wear due to off-road use.
Efi Maintenance:
Regular cleaning of the throttle body and ensuring clean fuel are important for optimal EFI performance.
Ultramatic Care:
Proper maintenance of the Ultramatic transmission, including regular fluid checks and changes, is crucial for longevity.
📚 Vehicle History
Brand Heritage
Brand Focus:
Yamaha is a renowned Japanese manufacturer with a long history in powersports, known for innovation, durability, and performance.
Model Evolution
Grizzly Lineage:
The Grizzly line has been a cornerstone of Yamaha's ATV offerings, evolving from air-cooled models to the fuel-injected, liquid-cooled, and independent suspension models seen from the mid-2000s onwards. The 550 and 700 models represented a significant step up in performance and features.
Production Context
Target Market:
Utility-focused riders, farmers, hunters, and recreational users requiring a capable and reliable all-weather, all-terrain vehicle.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Yamaha Grizzly models are consistently recognized for their robust build quality, reliability, and excellent off-road performance within the ATV industry.
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