Suzuki LT A500XP KING QUAD Service Repair Manual PDF 2009-2010 Download
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🏷️ Basic Information Identification Make: Suzuki Model: LT-A500XP KingQuad Model Designation: KingQuad 500XP Vehicle Type: All-Terrain Vehicle (ATV) Engine Layout: V-Twin Codes Chassis Code: Likely LT-A500XP (specific internal codes not provided in product data) Engine Code: Likely M15 (internal Suzuki engine family code for this displacement range) 👋 Introduction Market Position Segment: Premium utility ATV segment, known for its robust performance and comfort. Competitive Analysis Competitors: Yamaha Grizzly 550, Polaris Sportsman 500/550, Can-Am Outlander 500/550. Key Features Engine Configuration: Powerful 500cc V-twin engine offering excellent torque and smooth power delivery. Suspension: Independent front and rear suspension for superior ride comfort and handling over rough terrain. Drivetrain: Suzuki's QuadMatic CVT automatic transmission with engine braking, and reliable shaft drive with selectable 2WD/4WD and front differential lock. Utility: Heavy-duty racks for cargo hauling, towing capacity, and suitability for hunting, farming, and recreational trail riding. 📋 Manual Details Coverage Areas Coverage Years: 2009, 2010 Covered Models: Suzuki LT-A500XP KingQuad Page Count Estimated Pages: Hundreds (as stated in product description) Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, inspection, assembly, lubrication system, cooling system, valve train. Engine Fuel System: Fuel injection system (EFI), throttle body, fuel pump, injectors, sensors (MAP, TPS, IAT, ECT). Transmission Drivetrain: Automatic transmission (CVT), drive shafts, differentials (front and rear locking), wheel hubs, final drive. Electrical System: Ignition system, starting system, charging system (alternator, regulator/rectifier), battery, lighting, instrumentation, fuses, relays. Suspension Steering: Front and rear suspension (independent A-arms), shock absorbers, springs, steering system, tie rods, steering shaft. Braking System: Front and rear disc brakes, hydraulic lines, brake calipers, master cylinders, parking brake. Chassis Frame: Frame inspection and repair, body panels, fenders, racks, seat. Cooling System: Radiator, cooling fan, coolant hoses, thermostat, water pump. Emission Control: Emission control systems (e.g., PAIR system, catalytic converter). Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication points, valve clearance checks. Troubleshooting: Diagnostic procedures for common and complex issues, symptom-based troubleshooting guides. Repair Rebuild: Detailed instructions for component removal, repair, and reassembly for all major systems. Engine Overhaul: Full engine rebuild procedures, including piston replacement, cylinder head service, crankshaft inspection. Electrical Diagnostics: Wiring diagrams, component testing procedures, electrical fault finding. Transmission Service: CVT belt inspection and replacement, gearbox lubrication, final drive service. Suspension Alignment: Suspension component replacement, wheel alignment specifications and procedures. Brake Maintenance: Brake pad replacement, caliper service, bleeding the brake system. Technical Depth Depth: Comprehensive, covering from basic maintenance to advanced diagnostics and complete rebuilds. Detail Level: Step-by-step instructions with torque specifications, clearances, and testing parameters. Diagnostic Tools: Information on necessary special tools and diagnostic equipment. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Quality: High-resolution, enabling clear text and image reproduction when printed. Binding Type Binding: N/A (Digital PDF - no physical binding) Paper Type Paper Type: N/A (Digital PDF - no physical paper) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, V-twin, liquid-cooled Displacement: 493cc (493 cm³) Bore X Stroke: 72.0 mm x 60.2 mm Compression Ratio: 9.3:1 Performance Horsepower: Approximately 33-35 HP (estimated, manufacturer does not always publish exact figures for ATVs) Torque: Approximately 41 Nm (estimated) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual throttle valves Fuel Type: Unleaded gasoline, 87 octane (or higher) Fuel Tank Capacity: 4.6 US gallons (17.5 L) Lubrication Oil Type: SAE 10W-40 API SE/SF or SG (check manual for specific Suzuki recommendations) Oil Capacity: Approx. 2.6 US qt (2.5 L) with filter change 🔧 Transmission Standard Type: Automatic (CVT - Continuously Variable Transmission) with engine braking Drive Modes: 2WD/4WD selectable, with front differential lock Features Transmission Fluid: Suzuki recommends their own CVT fluid or equivalent (refer to manual for specific part numbers) Gear Reduction: High and Low range (Hi/Lo) for transmission, plus Reverse and Neutral. 📐 Dimensions Exterior Overall Length: 84.1 in (2135 mm) Overall Width: 47.8 in (1215 mm) Overall Height: 48.2 in (1225 mm) Wheelbase: 50.6 in (1285 mm) Ground Clearance: 10.0 in (255 mm) Cargo Front Rack Capacity: 99 lbs (45 kg) Rear Rack Capacity: 176 lbs (80 kg) Weights Dry Weight: 635 lbs (288 kg) (estimated, varies with options) Towing Capacity: 1,322 lbs (600 kg) Tongue Weight: 132 lbs (60 kg) 🛡️ Safety Features Ratings Atv Safety Standards: Designed to meet ANSI standards for ATVs (though specific numerical ratings are less common than for cars). Active Features Braking System: Front: Dual hydraulic disc. Rear: Dual hydraulic disc. Parking brake on rear drive shaft. Engine Braking: CVT provides effective engine braking, especially in low range. Differential Lock: Electrically engaged front differential lock for enhanced traction in difficult terrain. Passive Features Frame Construction: Steel frame, designed for durability and strength. Lighting: Dual 30W headlights, 8W taillight/stoplight. Tires: AT25x8R12 front, AT25x10R12 rear (standard for XP models, designed for traction)....
CVT provides effective engine braking, especially in low range.
Differential Lock:
Electrically engaged front differential lock for enhanced traction in difficult terrain.
Passive Features
Frame Construction:
Steel frame, designed for durability and strength.
Lighting:
Dual 30W headlights, 8W taillight/stoplight.
Tires:
AT25x8R12 front, AT25x10R12 rear (standard for XP models, designed for traction).
💡 Technology Features
Infotainment
Instrumentation:
Digital LCD meter with speedometer, odometer, trip meter, clock, fuel gauge, AWD indicator, gear position indicator (if applicable).
Driver Assistance
Traction Control:
Limited electronic aids; primary traction management through selectable 2WD/4WD and differential lock.
Connectivity
Usb Charging:
Not typically equipped on this model year; aftermarket options may exist.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km or 6 months (refer to manual for exact Suzuki recommendations)
Air Filter Cleaning:
Inspect every 500 km, clean as needed. Replace if damaged.
Spark Plug Inspection:
Every 2,000 km or 12 months.
Valve Clearance Check:
Every 2,000 km or 12 months.
Cvt Belt Inspection:
Inspect every 1,000 km or 6 months.
Fluid Specifications
Engine Oil:
SAE 10W-40 API SE/SF or SG (Suzuki branded recommended)
Coolant:
Suzuki Super Long Life Coolant (SLLC) or equivalent (50/50 mix with distilled water)
Brake Fluid:
DOT 4 hydraulic brake fluid
Final Drive Oil:
Suzuki Gear Oil (99000-25110) or SAE 80 API GL-4 hypoid gear oil (front and rear)
Known Issues
Common Wear Items:
CVT belt, brake pads, wheel bearings, tie rod ends due to typical ATV usage.
Efi System:
Occasional cleaning of throttle body and fuel injectors may be needed depending on fuel quality and usage.
📚 Vehicle History
Brand Heritage
Suzuki Atv Legacy:
Suzuki has a long-standing reputation for producing reliable and capable ATVs, including the pioneering QuadRunner series and the highly acclaimed KingQuad line.
Model Evolution
Kingquad Development:
The KingQuad line has evolved significantly, with the 'XP' designation often signifying performance enhancements, including V-twin engines and advanced suspension, building on earlier single-cylinder models.
Production
Production Period For This Manual:
2009-2010 model years represent a specific iteration of the KingQuad 500XP platform.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for the 2009-2010 KingQuad 500XP are not readily published, the KingQuad line generally receives positive reviews for its performance, reliability, and value in the utility ATV market.