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Aprilia Tuono 1000 2009 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Tuono 1000 Year: 2009 Codes Engine Code Family: Rotax V990 👋 Introduction Market Position Category: High-performance naked sportbike Target Audience: Enthusiast owners, DIY mechanics, professional technicians Competitive Analysis Competitors 2009: Ducati Monster S4RS Testastretta, Triumph Speed Triple, KTM Super Duke 990 Key Features Design Philosophy: Road-focused derivative of the RSV Mille superbike, emphasizing power, handling, and rider engagement Manual Purpose: Empower owners and technicians with comprehensive knowledge for maintenance and repair 📋 Manual Details Coverage Areas Primary Coverage: Full Service Repair and Maintenance Page Count Estimated Pages: Comprehensive (specific count not provided, but described as 'very detailed') Manual Type Type: Full Service Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinRAR Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed repair, rebuild, and overhaul procedures for the V990 engine Engine Electrical: Diagnostics, troubleshooting, and repair of engine electrical systems including ignition and fuel injection Fuel System: Inspection, maintenance, and repair of fuel injection system, pumps, injectors, and related components Cooling System: Maintenance and repair of radiator, coolant, thermostat, and cooling fans Exhaust System: Inspection and replacement of exhaust components Transmission: Maintenance, repair, and adjustment of the gearbox and clutch system Chassis: Frame, subframe, and associated components inspection and repair Suspension: Front and rear suspension (forks, shock absorber, linkages) servicing and repair Brakes: Front and rear brake system inspection, maintenance, caliper, master cylinder, and fluid service Wheels Tires: Wheel bearing service, tire pressure recommendations, and tire replacement guidance Electrical System: Comprehensive coverage of wiring diagrams, battery, charging system, lighting, ignition, instrumentation, and ECU diagnostics Bodywork Fairings: Removal, installation, and repair of body panels and fairings Controls: Throttle, clutch, and brake lever systems, footpeg, and handlebar adjustments Torque Specifications: All critical fasteners and components torque values included Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake fluid flush Troubleshooting: Systematic diagnostic procedures for common and uncommon issues Repair: Step-by-step instructions for component repair and replacement Rebuild: Complete engine and component rebuild procedures Refurbish: Procedures for restoring worn or damaged components Restoration: Guidance for bringing the motorcycle back to original specifications Wiring Diagrams: Detailed, color-coded electrical wiring diagrams Diagnostics: Systematic fault finding and diagnostic procedures Technical Depth Depth: Professional Technician Level with detailed sub-steps, notes, cautions, and warnings 📊 Manual Specifications File Format Print Quality: Full Printable (all pages) Searchability: Likely text-searchable within PDF for keywords Binding Type Binding: Digital (PDF format) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: 90° V-twin, four-stroke Displacement: 997.6 cc (60.87 cu in) Bore X Stroke: 97 mm x 67.5 mm (3.82 in x 2.66 in) Valve Train: DOHC, 4 valves per cylinder, desmodromic (some variants might differ, check specific model details) Performance Horsepower: Approx. 128 hp (95 kW) @ 9,750 rpm Torque: Approx. 74 lb-ft (100 Nm) @ 7,000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Aprilia Injection Fuel Type: Unleaded gasoline (95 RON or higher recommended) Lubrication Oil Type: API SG/SH/SJ or higher, JASO MA certified, SAE 10W-40 or 15W-50 (refer to manual for exact specifications) Cooling System Cooling Method: Liquid-cooled Ignition Ignition System: Electronic ignition with variable timing 🔧 Transmission Standard Type: 6-speed sequential manual gearbox Features Clutch Type: Hydraulically operated, multi-plate wet clutch Final Drive: O-ring sealed chain drive Fluid Specifications Transmission Oil: Refer to manual for specific type and capacity (e.g., SAE 75W-90 or 80W-90 GL-4 gear oil may be applicable, confirm in manual) 📐 Dimensions Exterior Length: Approx. 2,095 mm (82.5 in) Width: Approx. 790 mm (31.1 in) Height: Approx. 1,100 mm (43.3 in) Wheelbase: Approx. 1,410 mm (55.5 in) Weights Dry Weight: Approx. 190 kg (419 lbs) Wet Weight: Approx. 215 kg (474 lbs) (fully fueled) Fuel Capacity: Approx. 18 liters (4.75 US gallons) 🛡️ Safety Features Ratings ABS: Optional (check specific model configuration for ABS availability) Active Features Braking System: Dual 320mm discs with radial-mount Brembo calipers (front), Single 220mm disc with Brembo caliper (rear) Suspension Adjustability: Fully adjustable front forks (preload, compression, rebound) and rear shock absorber (preload, rebound) Passive Features Lighting: Halogen headlights, LED tail light 💡 Technology Features Infotainment Instrumentation: Analog tachometer, digital speedometer, odometer, trip meters, fuel gauge, engine temperature, clock Driver Assistance ABS Availability: Optional ABS system, if equipped Connectivity ECU Interface: ECU for engine management, fuel injection, and ignition timing 🔧 Maintenance Service Intervals Oil Change: Typically every 6,000 - 10,000 km (3,700 - 6,200 miles) or annually, refer to manual for precise interval Valve Check: Every 12,000 - 24,000 km (7,500 - 15,000 miles), crucial for engine health Spark Plugs: Replace as per manual, typically every 12,000 - 24,000 km Fluid Specifications Brake Fluid: DOT 4 Coolant: Ethylene glycol based coolant, typically a 50/50 mix with distilled water...
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Aprilia Tuono 1000 2009 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Tuono 1000
Year:
2009
Codes
Engine Code Family:
Rotax V990
👋 Introduction
Market Position
Category:
High-performance naked sportbike
Target Audience:
Enthusiast owners, DIY mechanics, professional technicians
Competitive Analysis
Competitors 2009:
Ducati Monster S4RS Testastretta, Triumph Speed Triple, KTM Super Duke 990
Key Features
Design Philosophy:
Road-focused derivative of the RSV Mille superbike, emphasizing power, handling, and rider engagement
Manual Purpose:
Empower owners and technicians with comprehensive knowledge for maintenance and repair
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service Repair and Maintenance
Page Count
Estimated Pages:
Comprehensive (specific count not provided, but described as 'very detailed')
Manual Type
Type:
Full Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinRAR
Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed repair, rebuild, and overhaul procedures for the V990 engine
Engine Electrical:
Diagnostics, troubleshooting, and repair of engine electrical systems including ignition and fuel injection
Fuel System:
Inspection, maintenance, and repair of fuel injection system, pumps, injectors, and related components
Cooling System:
Maintenance and repair of radiator, coolant, thermostat, and cooling fans
Exhaust System:
Inspection and replacement of exhaust components
Transmission:
Maintenance, repair, and adjustment of the gearbox and clutch system
Chassis:
Frame, subframe, and associated components inspection and repair
Suspension:
Front and rear suspension (forks, shock absorber, linkages) servicing and repair
Brakes:
Front and rear brake system inspection, maintenance, caliper, master cylinder, and fluid service
Wheels Tires:
Wheel bearing service, tire pressure recommendations, and tire replacement guidance
Electrical System:
Comprehensive coverage of wiring diagrams, battery, charging system, lighting, ignition, instrumentation, and ECU diagnostics
Bodywork Fairings:
Removal, installation, and repair of body panels and fairings
Controls:
Throttle, clutch, and brake lever systems, footpeg, and handlebar adjustments
Torque Specifications:
All critical fasteners and components torque values included
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake fluid flush
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues
Repair:
Step-by-step instructions for component repair and replacement
Rebuild:
Complete engine and component rebuild procedures
Refurbish:
Procedures for restoring worn or damaged components
Restoration:
Guidance for bringing the motorcycle back to original specifications
Wiring Diagrams:
Detailed, color-coded electrical wiring diagrams
Diagnostics:
Systematic fault finding and diagnostic procedures
Technical Depth
Depth:
Professional Technician Level with detailed sub-steps, notes, cautions, and warnings
📊 Manual Specifications
File Format
Print Quality:
Full Printable (all pages)
Searchability:
Likely text-searchable within PDF for keywords
Binding Type
Binding:
Digital (PDF format)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
90° V-twin, four-stroke
Displacement:
997.6 cc (60.87 cu in)
Bore X Stroke:
97 mm x 67.5 mm (3.82 in x 2.66 in)
Valve Train:
DOHC, 4 valves per cylinder, desmodromic (some variants might differ, check specific model details)
Performance
Horsepower:
Approx. 128 hp (95 kW) @ 9,750 rpm
Torque:
Approx. 74 lb-ft (100 Nm) @ 7,000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Aprilia Injection
Fuel Type:
Unleaded gasoline (95 RON or higher recommended)
Lubrication
Oil Type:
API SG/SH/SJ or higher, JASO MA certified, SAE 10W-40 or 15W-50 (refer to manual for exact specifications)
Cooling System
Cooling Method:
Liquid-cooled
Ignition
Ignition System:
Electronic ignition with variable timing
🔧 Transmission
Standard
Type:
6-speed sequential manual gearbox
Features
Clutch Type:
Hydraulically operated, multi-plate wet clutch
Final Drive:
O-ring sealed chain drive
Fluid Specifications
Transmission Oil:
Refer to manual for specific type and capacity (e.g., SAE 75W-90 or 80W-90 GL-4 gear oil may be applicable, confirm in manual)
📐 Dimensions
Exterior
Length:
Approx. 2,095 mm (82.5 in)
Width:
Approx. 790 mm (31.1 in)
Height:
Approx. 1,100 mm (43.3 in)
Wheelbase:
Approx. 1,410 mm (55.5 in)
Weights
Dry Weight:
Approx. 190 kg (419 lbs)
Wet Weight:
Approx. 215 kg (474 lbs) (fully fueled)
Fuel Capacity:
Approx. 18 liters (4.75 US gallons)
🛡️ Safety Features
Ratings
ABS:
Optional (check specific model configuration for ABS availability)
Active Features
Braking System:
Dual 320mm discs with radial-mount Brembo calipers (front), Single 220mm disc with Brembo caliper (rear)
Suspension Adjustability:
Fully adjustable front forks (preload, compression, rebound) and rear shock absorber (preload, rebound)
Passive Features
Lighting:
Halogen headlights, LED tail light
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer, digital speedometer, odometer, trip meters, fuel gauge, engine temperature, clock
Driver Assistance
ABS Availability:
Optional ABS system, if equipped
Connectivity
ECU Interface:
ECU for engine management, fuel injection, and ignition timing
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 6,000 - 10,000 km (3,700 - 6,200 miles) or annually, refer to manual for precise interval
Valve Check:
Every 12,000 - 24,000 km (7,500 - 15,000 miles), crucial for engine health
Spark Plugs:
Replace as per manual, typically every 12,000 - 24,000 km
Fluid Specifications
Brake Fluid:
DOT 4
Coolant:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water
Known Issues
Common Concerns:
Potential for stator failure, regulator/rectifier issues, occasional electrical gremlins (addressed in manual diagnostics), clutch slave cylinder leaks
Service Emphasis:
Regular valve clearance checks and proper cooling system maintenance are key
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Model Evolution
Tuono Lineage:
Developed from the faired RSV Mille sportbike, creating a potent naked roadster
V990 Engine Development:
Rotax-designed V-twin engine, known for its strong performance and character
Production
Production Period:
First generation introduced in 2003, with updates and revisions through subsequent years, including 2009
🏆 Awards & Recognition
Recognitions
General Reputation:
Praised for its potent V-twin engine, sharp handling, and aggressive styling
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