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Daihatsu Terios 2 J200 2009 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: 2 (J200) Model Year: 2009 Codes Chassis Code: J200 Series 👋 Introduction Market Position Vehicle Segment: Compact SUV / Crossover Target Demographic: Individuals and families seeking a versatile, compact, and affordable utility vehicle. Competitive Analysis Key Competitors 2009: Honda CR-V, Toyota RAV4, Nissan Qashqai/Rogue, Suzuki Grand Vitara, Kia Sportage, Hyundai Tucson Key Features Vehicle Strengths: Compact size, maneuverability, available All-Wheel Drive (AWD), practicality, fuel efficiency relative to larger SUVs, affordability. Manual Value Proposition: Empowers owners and technicians with the detailed knowledge required for accurate diagnosis, repair, and maintenance, ensuring longevity and optimal performance of the Daihatsu Terios. 📋 Manual Details Coverage Areas Market Coverage: All Models, All Engines, All Trim Levels Page Count Estimated Pages: 1000+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Engine Fuel System, Engine Lubrication, Engine Cooling, Engine Ignition, Engine Emissions Control, Exhaust System, Turbocharger (if applicable) Drivetrain: Manual Transmission, Automatic Transmission, Transfer Case (4WD), Driveshafts, Axles, Differentials, Clutch Suspension And Steering: Front Suspension, Rear Suspension, Steering Gearbox, Power Steering System, Wheel Alignment Brakes: Front Brakes (Disc/Drum), Rear Brakes (Disc/Drum), Parking Brake, ABS System, Brake Fluid Specifications Electrical And Electronics: Battery, Charging System, Starting System, Lighting System, Instrument Cluster, Gauges, Horn, Wiper/Washer System, Power Windows, Power Door Locks, Audio System, ECU/ECM Diagnostics, Wiring Diagrams, Fuses and Relays Body And Chassis: Body Panels, Doors, Hood, Tailgate, Bumpers, Interior Trim, Chassis Frame, Corrosion Protection Heating Ventilation And Air Conditioning: HVAC System, Refrigerant, Compressor, Condenser, Evaporator, Blower Motor, Controls Safety Systems: Airbag System, Seatbelts, SRS Components Procedures Included Routine Maintenance: Oil Changes, Filter Replacements, Spark Plug Replacement, Fluid Level Checks and Top-ups, Tire Rotation, Brake Inspections Engine Repair: Engine Overhaul, Cylinder Head Removal/Installation, Piston and Connecting Rod Installation, Crankshaft Installation, Timing Belt/Chain Replacement Transmission Repair: Transmission Removal/Installation, Clutch Replacement, Automatic Transmission Overhaul, Transfer Case Service Suspension And Steering Repair: Shock Absorber/Strut Replacement, Ball Joint Replacement, Tie Rod End Replacement, Power Steering Pump Replacement Brake Repair: Brake Pad/Shoe Replacement, Brake Disc/Drum Machining/Replacement, Caliper Overhaul, Brake Line Replacement, ABS Sensor Replacement Electrical Diagnostics: Troubleshooting Electrical Faults, Wiring Diagram Interpretation, Component Testing, ECU/ECM Reset Procedures Body And Interior Repair: Panel Replacement, Door Mechanism Adjustment, Interior Trim Panel Removal/Installation Troubleshooting: Diagnostic Trouble Codes (DTCs), Symptom-based Troubleshooting Guides, Diagnostic Procedures Specifications And Tolerances: Torque Specifications, Clearances, Gap Measurements, Fluid Capacities Technical Depth Depth: Comprehensive from basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text for quick information retrieval (typical for professional PDF manuals) Print Quality Print Readability: High resolution for clear diagrams and text, suitable for printing. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Quality: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Code: K3-VE (common variant) Engine Type: Naturally Aspirated Inline 4-Cylinder Displacement: 1.5 Liters (1495 cc) Bore X Stroke: 72.0 mm x 77.0 mm (typical) Compression Ratio: 9.8:1 (typical) Valvetrain: DOHC, 16 Valves (4 valves per cylinder) Power Output: Approximately 109 PS (107 hp; 79 kW) at 6000 rpm (specifications may vary by market) Torque Output: Approximately 140 Nm (103 lb-ft) at 4400 rpm (specifications may vary by market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Recommended Octane: 91 RON / 87 AKI (check manual for specific market requirements) Emissions Control Catalytic Converter: Yes, Three-Way Catalytic Converter Engine Management ECU: Engine Control Unit (ECU) / Engine Control Module (ECM) - Specific part numbers covered in manual. 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transmission Optional Transmission Type: 4-Speed Automatic Transmission Features Drive System: Front-Wheel Drive (FWD) or Electronic All-Wheel Drive (AWD) with Lock Functionality Fluid Specifications Manual Transmission Fluid: GL-4 SAE 75W-90 (typical, verify with manual) Automatic Transmission Fluid: Dexron III or equivalent (typical, verify with manual) Transfer Case Fluid: API GL-5 SAE 75W-90 (typical, verify with manual) Rear Differential Fluid: API GL-5 SAE 75W-90 (typical, verify with manual) 📐 Dimensions Exterior Length: Approx. 4,175 mm (164.4 in) Width: Approx. 1,690 mm (66.5 in) Height: Approx. 1,705 mm (67.1 in) (with roof rails may be higher) Wheelbase: Approx. 2,580 mm (101.6 in) Ground Clearance: Approx. 190 mm (7.5 in) (typical, may vary with tire size) Weights Curb Weight: Approx. 1,200 - 1,300 kg (2,645 - 2,866 lbs) (varies by drivetrain and equipment) Gross Vehicle Weight Rating Gvwr: Varies by market and configuration, consult manual. Cargo Cargo Volume Rear Seats Up: Approx. 300 - 400 Liters (10.6 - 14.1 cu ft) (estimated, varies) Cargo Volume Rear Seats Folded: Approx. 750 - 900 Liters (26.5 - 31.8 cu ft) (estimated, varies) 🛡️ Safety Features Ratings Ancap Rating 2009: Likely 4 or 5 Stars (depending on market and specific testing body) Active Features ABS:...
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Daihatsu Terios 2 J200 2009 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation:
2 (J200)
Model Year:
2009
Codes
Chassis Code:
J200 Series
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Crossover
Target Demographic:
Individuals and families seeking a versatile, compact, and affordable utility vehicle.
Competitive Analysis
Key Competitors 2009:
Honda CR-V, Toyota RAV4, Nissan Qashqai/Rogue, Suzuki Grand Vitara, Kia Sportage, Hyundai Tucson
Key Features
Vehicle Strengths:
Compact size, maneuverability, available All-Wheel Drive (AWD), practicality, fuel efficiency relative to larger SUVs, affordability.
Manual Value Proposition:
Empowers owners and technicians with the detailed knowledge required for accurate diagnosis, repair, and maintenance, ensuring longevity and optimal performance of the Daihatsu Terios.
📋 Manual Details
Coverage Areas
Market Coverage:
All Models, All Engines, All Trim Levels
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Engine Fuel System, Engine Lubrication, Engine Cooling, Engine Ignition, Engine Emissions Control, Exhaust System, Turbocharger (if applicable)
Drivetrain:
Manual Transmission, Automatic Transmission, Transfer Case (4WD), Driveshafts, Axles, Differentials, Clutch
Suspension And Steering:
Front Suspension, Rear Suspension, Steering Gearbox, Power Steering System, Wheel Alignment
Brakes:
Front Brakes (Disc/Drum), Rear Brakes (Disc/Drum), Parking Brake, ABS System, Brake Fluid Specifications
Electrical And Electronics:
Battery, Charging System, Starting System, Lighting System, Instrument Cluster, Gauges, Horn, Wiper/Washer System, Power Windows, Power Door Locks, Audio System, ECU/ECM Diagnostics, Wiring Diagrams, Fuses and Relays
Body And Chassis:
Body Panels, Doors, Hood, Tailgate, Bumpers, Interior Trim, Chassis Frame, Corrosion Protection
Heating Ventilation And Air Conditioning:
HVAC System, Refrigerant, Compressor, Condenser, Evaporator, Blower Motor, Controls
Safety Systems:
Airbag System, Seatbelts, SRS Components
Procedures Included
Routine Maintenance:
Oil Changes, Filter Replacements, Spark Plug Replacement, Fluid Level Checks and Top-ups, Tire Rotation, Brake Inspections
Engine Repair:
Engine Overhaul, Cylinder Head Removal/Installation, Piston and Connecting Rod Installation, Crankshaft Installation, Timing Belt/Chain Replacement
Transmission Repair:
Transmission Removal/Installation, Clutch Replacement, Automatic Transmission Overhaul, Transfer Case Service
Suspension And Steering Repair:
Shock Absorber/Strut Replacement, Ball Joint Replacement, Tie Rod End Replacement, Power Steering Pump Replacement
Brake Repair:
Brake Pad/Shoe Replacement, Brake Disc/Drum Machining/Replacement, Caliper Overhaul, Brake Line Replacement, ABS Sensor Replacement
Electrical Diagnostics:
Troubleshooting Electrical Faults, Wiring Diagram Interpretation, Component Testing, ECU/ECM Reset Procedures
Body And Interior Repair:
Panel Replacement, Door Mechanism Adjustment, Interior Trim Panel Removal/Installation
Troubleshooting:
Diagnostic Trouble Codes (DTCs), Symptom-based Troubleshooting Guides, Diagnostic Procedures
Specifications And Tolerances:
Torque Specifications, Clearances, Gap Measurements, Fluid Capacities
Technical Depth
Depth:
Comprehensive from basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text for quick information retrieval (typical for professional PDF manuals)
Print Quality
Print Readability:
High resolution for clear diagrams and text, suitable for printing.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Quality:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
K3-VE (common variant)
Engine Type:
Naturally Aspirated Inline 4-Cylinder
Displacement:
1.5 Liters (1495 cc)
Bore X Stroke:
72.0 mm x 77.0 mm (typical)
Compression Ratio:
9.8:1 (typical)
Valvetrain:
DOHC, 16 Valves (4 valves per cylinder)
Power Output:
Approximately 109 PS (107 hp; 79 kW) at 6000 rpm (specifications may vary by market)
Torque Output:
Approximately 140 Nm (103 lb-ft) at 4400 rpm (specifications may vary by market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
91 RON / 87 AKI (check manual for specific market requirements)
Emissions Control
Catalytic Converter:
Yes, Three-Way Catalytic Converter
Engine Management
ECU:
Engine Control Unit (ECU) / Engine Control Module (ECM) - Specific part numbers covered in manual.
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transmission
Optional
Transmission Type:
4-Speed Automatic Transmission
Features
Drive System:
Front-Wheel Drive (FWD) or Electronic All-Wheel Drive (AWD) with Lock Functionality
Fluid Specifications
Manual Transmission Fluid:
GL-4 SAE 75W-90 (typical, verify with manual)
Automatic Transmission Fluid:
Dexron III or equivalent (typical, verify with manual)
Transfer Case Fluid:
API GL-5 SAE 75W-90 (typical, verify with manual)
Rear Differential Fluid:
API GL-5 SAE 75W-90 (typical, verify with manual)
📐 Dimensions
Exterior
Length:
Approx. 4,175 mm (164.4 in)
Width:
Approx. 1,690 mm (66.5 in)
Height:
Approx. 1,705 mm (67.1 in) (with roof rails may be higher)
Wheelbase:
Approx. 2,580 mm (101.6 in)
Ground Clearance:
Approx. 190 mm (7.5 in) (typical, may vary with tire size)
Weights
Curb Weight:
Approx. 1,200 - 1,300 kg (2,645 - 2,866 lbs) (varies by drivetrain and equipment)
Gross Vehicle Weight Rating Gvwr:
Varies by market and configuration, consult manual.
Cargo
Cargo Volume Rear Seats Up:
Approx. 300 - 400 Liters (10.6 - 14.1 cu ft) (estimated, varies)
Cargo Volume Rear Seats Folded:
Approx. 750 - 900 Liters (26.5 - 31.8 cu ft) (estimated, varies)
🛡️ Safety Features
Ratings
Ancap Rating 2009:
Likely 4 or 5 Stars (depending on market and specific testing body)
Active Features
ABS:
Anti-lock Braking System (Standard on most models)
Ebd:
Electronic Brakeforce Distribution (Often paired with ABS)
Traction Control:
Traction Control System (TCS) (Often available on AWD models)
Stability Control:
Electronic Stability Control (ESC) / Vehicle Stability Control (VSC) (Availability may vary by market and trim)
Passive Features
Airbags:
Front Driver and Passenger Airbags. Side and Curtain Airbags available on higher trims.
Seatbelts:
Three-point seatbelts with pretensioners and load limiters for front occupants. ISOFIX child seat anchors.
💡 Technology Features
Infotainment
Head Unit:
Factory fitted AM/FM stereo with CD player and potentially auxiliary input. Higher trims may have optional premium audio or navigation systems.
Speakers:
Typically 4 or 6 speakers depending on trim level.
Driver Assistance
Parking Sensors:
Optional rear parking sensors available on some models.
Connectivity
Auxiliary Input:
Standard on most models for connecting external audio devices.
Bluetooth:
May be available as an option or part of an upgraded infotainment system on higher trims.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 10,000 km (6,200 miles) or 12 months, whichever comes first (typical, verify with manual).
Oil Filter Replacement:
At every engine oil change.
Air Filter Replacement:
Every 20,000 km (12,500 miles) or 24 months (typical).
Spark Plug Replacement:
Every 60,000 km (37,000 miles) (for standard spark plugs; iridium plugs may have longer intervals, verify with manual).
Brake Fluid Change:
Every 2 years or 40,000 km (25,000 miles) (typical).
Coolant Flush:
Every 4 years or 80,000 km (50,000 miles) (typical, for long-life coolant).
Transmission Fluid Change:
Manual: Every 60,000 km (37,000 miles); Automatic: Every 40,000 km (25,000 miles) (typical, especially for severe use).
Fluid Specifications
Engine Oil Type:
API SN/SP, ILSAC GF-5 or newer, SAE 0W-20 or 5W-30 (verify viscosity based on climate and manual recommendations).
Engine Oil Capacity:
Approx. 3.7 Liters (3.9 US Quarts) with filter change (typical, verify with manual).
Coolant Type:
Ethylene Glycol based, Blue or Green Long Life Coolant (Toyota Super Long Life Coolant compatible or equivalent).
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Problems:
Occasional reports of minor electrical gremlins, exhaust system corrosion (in rust-prone areas), and potential wear in the suspension components over high mileage. The manual will provide detailed diagnosis for all potential issues.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu, a subsidiary of Toyota, has a long history specializing in small, fuel-efficient, and reliable vehicles, including kei cars and compact SUVs.
Model Evolution
Terios Generations:
The first generation (J100) was introduced in 1997. The second generation (J200), launched in 2006, offered a larger size, improved styling, and more refined features, becoming a more competitive compact SUV.
Production
Production Location:
Primarily manufactured in Japan and various other Daihatsu and Toyota assembly plants worldwide.
Production Years Gen2:
2006 - 2017 (Model year 2009 falls within this range)
🏆 Awards & Recognition
Recognitions
Safety Awards:
While specific awards for the 2009 model year may vary by region, the Terios generally performed well in safety evaluations for its class, often receiving high star ratings in independent crash tests.
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