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2009 Polaris Sportman 300 Sportman 400 H.O. ATV Workshop Repair Service Manual

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$133.00
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$133.00
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Basic Information Identification Make: Polaris Model: Sportsman 300, Sportsman 400 H.O. Year: 2009 Vehicle Type: All-Terrain Vehicle (ATV) Codes Vin Prefix: No specific VIN prefix provided, but typical for Polaris ATVs of this era. Introduction Market Position Target User: DIY enthusiasts, home mechanics, and professional technicians working on 2009 Polaris Sportsman 300 and 400 H.O. ATVs. Competitive Analysis Value Proposition: Offers a cost-effective solution for vehicle maintenance and repair, empowering users to perform tasks typically requiring professional service. Key Features Completeness: Stated as 100% complete and intact, covering all models and engines for the specified year. Instructional Quality: Easy-to-follow step-by-step instructions with detailed illustrations and diagrams. Accessibility: Instant PDF download for immediate access, viewable and printable on various devices. Manual Details Coverage Areas Supported Models: All 2009 Polaris Sportsman 300 and Sportsman 400 H.O. models and engines. Page Count Page Count: Not explicitly stated, but described as '100 percents COMPLETE and INTACT', implying comprehensive coverage. Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine Mechanical: Engine overhaul and rebuilding, engine performance, firing orders. Braking System: Brake servicing procedures, complete torque specifications for brakes. Drivetrain Transmission: Transmission removal and installation, transmission in-car servicing. Electrical System: Wiring diagrams, computer diagnostic trouble tree charts, computer diagnostic codes. Suspension Steering: Suspension, front end and alignment procedures and specifications. Fuel System: Covered under engine performance and overhaul sections, likely includes fuel delivery and injection diagnostics. Cooling System: Likely covered within engine overhaul and maintenance sections, though not explicitly listed. Exhaust System: Likely covered within engine overhaul and maintenance sections. Body Chassis: Implied through general repair procedures and diagrams, though not a primary focus. Accessories: Mentioned regarding accessories to enhance engine performance. Procedures Included Routine Maintenance: Factory maintenance schedules and charts. Troubleshooting: Trouble codes, troubleshooting and diagnostics, computer diagnostic trouble tree charts. Engine Repair: Engine overhaul and rebuilding, engine performance. Transmission Repair: Transmission removal and installation, transmission in-car servicing. Brake Repair: Brake servicing procedures. Electrical Diagnostics: Wiring diagrams, computer diagnostic trouble tree charts, computer diagnostic codes. Suspension Alignment: Front end and alignment procedures and specifications, suspension. Drive Component Service: U-joint and CV-joint service procedures. Belt Replacement: Timing belt replacement (though likely a chain or belt-driven OHC for these models, the manual covers 'timing belt service procedures' and 'serpentine belt routings with diagrams'), serpentine belt routings with diagrams. General Repair: Repair procedures A-Z, step-by-step instructions & pictures. Technical Depth Depth: Comprehensive, covering everything from routine maintenance to complete engine rebuilds and advanced diagnostics. Detail Level: Detailed illustrations, exploded diagrams, drawings and photos, complete torque specifications, detailed specifications on every model. Manual Specifications File Format File Format: PDF Compatibility: All Versions of Windows, Mac, iOS, BB, Android, etc. (requires PDF Reader). Print Quality Printability: Printable (pages can be printed as needed). Digital Features: Viewable on any computer, zoomable. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Engine Specifications Primary Engine Engine Type: Likely a liquid-cooled, 4-stroke, SOHC engine for both models. Sportsman 300 often featured a 270-295cc displacement, while the 400 H.O. typically used a 375-400cc displacement. Specific engine codes are not provided in the product information. Performance Horsepower: Specific horsepower figures are not listed, but the 400 H.O. typically offered a modest but capable power output for its class, suitable for general trail riding and utility tasks. The 300 would have slightly less power. Torque: Specific torque figures are not listed, but is designed for low-end grunt suitable for off-road applications. Fuel System Fuel Delivery: Likely fuel injected (FI) for most 2009 models, especially the 400 H.O., although some lower-spec versions might have used carburetors. The manual would detail the specific system. Engine Details Bore Stroke: Specific bore and stroke dimensions for each engine are not provided but will be detailed within the manual. Compression Ratio: Compression ratios are not provided but will be detailed within the manual. Ignition System: Electronic ignition, covered in the electrical section of the manual. Transmission Standard Transmission Type: Automatic Polaris Variable Transmission (PVT) with Engine Braking (EB). Optional Gear Selection: High (H), Low (L), Neutral (N), Reverse (R), Park (P). Features Drive System: Typically On-Demand All-Wheel Drive (AWD) with 2WD/4WD selection. The 400 H.O. would feature this. The 300 might be 2WD or 4WD depending on the specific sub-model, which the manual would clarify. Final Drive: Shaft drive, likely with sealed drivelines and CV joints. Fluid Specifications Transmission Fluid Type: The manual will specify the exact Polaris-branded or equivalent fluid required for the PVT system. Often a specialized ATV transmission fluid is recommended. Dimensions Exterior Overall Length: Approximate dimensions: Sportsman 300 around 83" x 47.5" x 48", Sportsman 400 H.O. around 83" x 47.5" x 48". Specific dimensions will be in the manual. Overall Width: Approximate width: 47.5 inches. Specific dimensions will be in...
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2009 Polaris Sportman 300 Sportman 400 H.O. ATV Workshop Repair Service Manual
Basic Information
Identification
Make: Polaris
Model: Sportsman 300, Sportsman 400 H.O.
Year: 2009
Vehicle Type: All-Terrain Vehicle (ATV)
Codes
Vin Prefix: No specific VIN prefix provided, but typical for Polaris ATVs of this era.
Introduction
Market Position
Target User: DIY enthusiasts, home mechanics, and professional technicians working on 2009 Polaris Sportsman 300 and 400 H.O. ATVs.
Competitive Analysis
Value Proposition: Offers a cost-effective solution for vehicle maintenance and repair, empowering users to perform tasks typically requiring professional service.
Key Features
Completeness: Stated as 100% complete and intact, covering all models and engines for the specified year.
Instructional Quality: Easy-to-follow step-by-step instructions with detailed illustrations and diagrams.
Accessibility: Instant PDF download for immediate access, viewable and printable on various devices.
Manual Details
Coverage Areas
Supported Models: All 2009 Polaris Sportsman 300 and Sportsman 400 H.O. models and engines.
Page Count
Page Count: Not explicitly stated, but described as '100 percents COMPLETE and INTACT', implying comprehensive coverage.
Manual Type
Manual Type: Workshop Repair Service Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine Mechanical: Engine overhaul and rebuilding, engine performance, firing orders.
Braking System: Brake servicing procedures, complete torque specifications for brakes.
Drivetrain Transmission: Transmission removal and installation, transmission in-car servicing.
Electrical System: Wiring diagrams, computer diagnostic trouble tree charts, computer diagnostic codes.
Suspension Steering: Suspension, front end and alignment procedures and specifications.
Fuel System: Covered under engine performance and overhaul sections, likely includes fuel delivery and injection diagnostics.
Cooling System: Likely covered within engine overhaul and maintenance sections, though not explicitly listed.
Exhaust System: Likely covered within engine overhaul and maintenance sections.
Body Chassis: Implied through general repair procedures and diagrams, though not a primary focus.
Accessories: Mentioned regarding accessories to enhance engine performance.
Procedures Included
Routine Maintenance: Factory maintenance schedules and charts.
Troubleshooting: Trouble codes, troubleshooting and diagnostics, computer diagnostic trouble tree charts.
Engine Repair: Engine overhaul and rebuilding, engine performance.
Transmission Repair: Transmission removal and installation, transmission in-car servicing.
Brake Repair: Brake servicing procedures.
Electrical Diagnostics: Wiring diagrams, computer diagnostic trouble tree charts, computer diagnostic codes.
Suspension Alignment: Front end and alignment procedures and specifications, suspension.
Drive Component Service: U-joint and CV-joint service procedures.
Belt Replacement: Timing belt replacement (though likely a chain or belt-driven OHC for these models, the manual covers 'timing belt service procedures' and 'serpentine belt routings with diagrams'), serpentine belt routings with diagrams.
General Repair: Repair procedures A-Z, step-by-step instructions & pictures.
Technical Depth
Depth: Comprehensive, covering everything from routine maintenance to complete engine rebuilds and advanced diagnostics.
Detail Level: Detailed illustrations, exploded diagrams, drawings and photos, complete torque specifications, detailed specifications on every model.
Manual Specifications
File Format
File Format: PDF
Compatibility: All Versions of Windows, Mac, iOS, BB, Android, etc. (requires PDF Reader).
Print Quality
Printability: Printable (pages can be printed as needed).
Digital Features: Viewable on any computer, zoomable.
Binding Type
Binding Type: N/A (Digital Download)
Paper Type
Paper Type: N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Type: Likely a liquid-cooled, 4-stroke, SOHC engine for both models. Sportsman 300 often featured a 270-295cc displacement, while the 400 H.O. typically used a 375-400cc displacement. Specific engine codes are not provided in the product information.
Performance
Horsepower: Specific horsepower figures are not listed, but the 400 H.O. typically offered a modest but capable power output for its class, suitable for general trail riding and utility tasks. The 300 would have slightly less power.
Torque: Specific torque figures are not listed, but is designed for low-end grunt suitable for off-road applications.
Fuel System
Fuel Delivery: Likely fuel injected (FI) for most 2009 models, especially the 400 H.O., although some lower-spec versions might have used carburetors. The manual would detail the specific system.
Engine Details
Bore Stroke: Specific bore and stroke dimensions for each engine are not provided but will be detailed within the manual.
Compression Ratio: Compression ratios are not provided but will be detailed within the manual.
Ignition System: Electronic ignition, covered in the electrical section of the manual.
Transmission
Standard
Transmission Type: Automatic Polaris Variable Transmission (PVT) with Engine Braking (EB).
Optional
Gear Selection: High (H), Low (L), Neutral (N), Reverse (R), Park (P).
Features
Drive System: Typically On-Demand All-Wheel Drive (AWD) with 2WD/4WD selection. The 400 H.O. would feature this. The 300 might be 2WD or 4WD depending on the specific sub-model, which the manual would clarify.
Final Drive: Shaft drive, likely with sealed drivelines and CV joints.
Fluid Specifications
Transmission Fluid Type: The manual will specify the exact Polaris-branded or equivalent fluid required for the PVT system. Often a specialized ATV transmission fluid is recommended.
Dimensions
Exterior
Overall Length: Approximate dimensions: Sportsman 300 around 83" x 47.5" x 48", Sportsman 400 H.O. around 83" x 47.5" x 48". Specific dimensions will be in the manual.
Overall Width: Approximate width: 47.5 inches. Specific dimensions will be in the manual.
Overall Height: Approximate height: 48 inches. Specific dimensions will be in the manual.
Weights
Dry Weight: Sportsman 300 approximately 660-680 lbs, Sportsman 400 H.O. approximately 690-720 lbs. Exact weights will be in the manual.
Ground Clearance: Typically around 11-12 inches, depending on suspension setup. The manual will provide exact specifications.
Cargo
Rack Capacity Front: Typically around 90 lbs.
Rack Capacity Rear: Typically around 180-200 lbs.
Safety Features
Ratings
Atv Safety Standards: Designed to meet relevant ATV safety standards for its time. The manual will include safety warnings and operational guidelines.
Active Features
Braking System Type: Hydraulic disc brakes on all wheels.
Engine Braking: Standard feature on the PVT transmission, providing downhill control.
Passive Features
Lighting: Headlights, taillight, and brake light for visibility.
Roll Over Protection: ATVs do not have enclosed cabs or roll cages as standard; safe operation relies on rider skill and adherence to manual guidelines.
Technology Features
Infotainment
Display Features: Basic instrumentation typically includes speedometer, odometer, trip meter, fuel gauge, and indicator lights. Advanced infotainment is not a feature of these utility-focused ATVs.
Driver Assistance
All Wheel Drive: Polaris's On-Demand AWD system is a key technological feature, automatically engaging front drive when rear wheel slip is detected.
Connectivity
Charging System: Standard 12V DC outlet for charging accessories or small electronics.
Maintenance
Service Intervals
Oil Change Interval: Typically every 100 hours or annually, whichever comes first. The manual will provide precise intervals.
Air Filter Cleaning: Recommended to be checked and cleaned frequently, especially in dusty conditions. Replacement intervals will be in the manual.
Spark Plug Replacement: Intervals vary but are typically checked during oil changes and replaced as needed or at specified mileage/hour intervals detailed in the manual.
Fluid Specifications
Engine Oil Type: Likely a SAE 5W-50 or 10W-40 synthetic oil, meeting specific API or JASO standards. The manual will confirm the precise specification and capacity.
Coolant Type: If liquid-cooled, typically a 50/50 mix of ethylene glycol antifreeze and distilled water. The manual will specify type and capacity.
Known Issues
Common Wear Items: As with any ATV, common wear items include brake pads, tires, suspension bushings, and drive belts (if applicable to specific models). The manual will guide on inspection and replacement.
Diagnostic Troubleshooting: The manual's troubleshooting and diagnostic sections are crucial for addressing potential issues like starting problems, power loss, or electrical faults.
Vehicle History
Brand Heritage
Polar Is Atv Legacy: Polaris is a long-standing and prominent manufacturer of ATVs, known for innovation and durability in the off-road vehicle market.
Model Evolution
Sportsman Lineage: The Sportsman line is Polaris's flagship ATV range, renowned for its comfort, utility, and all-terrain capability. The 300 and 400 models represent mid-displacement options within this popular series.
Production
Manufacturing Location: Polaris ATVs are primarily manufactured in the United States.
Awards & Recognition
Recognitions
Atv Industry Awards: Polaris Sportsman models have historically received accolades for performance, comfort, and utility. Specific awards for the 2009 models are not detailed in the product description, but the line is generally well-regarded.
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