🏷️ Basic Information Identification Make: Polaris Model: Sportsman 500 Year: 2009 Product Type: Service Repair Manual Format: Digital Download (PDF) Generation Covered Generations: Specific to 2009 model year variants 👋 Introduction Market Position Segment: Mid-size to Large Bore ATV Segment Competitive Analysis Competitors: Polaris Sportsman series competes with models from Arctic Cat (e.g., 500 TRV), Can-Am (e.g., Outlander 500), Honda (e.g., Foreman 500), Kawasaki (e.g., Brute Force 500), Suzuki (e.g., KingQuad 500), Yamaha (e.g., Grizzly 550) Key Features Model Focus: The 2009 Sportsman 500 range represents a robust and versatile platform for utility and recreational off-roading, known for its independent rear suspension and powerful engine. Versatility: The Sportsman 500 platform is renowned for its versatility, capable of handling trail riding, utility tasks, and off-road exploration. Manual Value Benefit To Owner: Essential resource for owners to perform DIY maintenance, understand system operations, and execute repairs accurately, saving time and money on professional service. 📋 Manual Details Coverage Areas Models Covered: • 2009 Polaris Sportsman 500 H.O. • 2009 Polaris Sportsman 500 EFI • 2009 Polaris Sportsman X2 500 EFI • 2009 Polaris Sportsman Touring 500 EFI Page Count Total Pages: 386 Manual Type Type: Comprehensive Service and Repair Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows, Mac, and Linux Delivery Delivery Method: Instant Download Shipping: No Shipping Cost Requirements Required Software: Adobe PDF Reader, Winzip 📖 Manual Coverage Systems Covered Major Systems: • General Information • Maintenance • Engine • Fuel Injection System • Body • Steering • Suspension • Clutch System • Final Drive • Transmission • Brakes • Electrical System Specific Models Coverage: Includes dedicated sections for 500 EFI X2 and Touring Quadricycle variants Wire Diagrams: Includes detailed wire diagrams for electrical troubleshooting and repairs. Procedures Included Maintenance Operations: Detailed procedures for all maintenance tasks Component Identification: Component identification and location for all major parts Unit Repair: Step-by-step unit repair procedures Troubleshooting: Implied through detailed repair procedures and component diagnostics Engine Overhaul: Detailed procedures for engine disassembly, inspection, repair, and reassembly. Fuel System Service: Procedures for fuel injection system diagnosis, cleaning, and component replacement. Suspension Geometry: Information on steering and suspension component inspection, adjustment, and replacement. Clutch Maintenance: Service and replacement procedures for the Polaris Variable Transmission (PVT) belt and clutch components. Final Drive Repair: Maintenance and repair for the transmission, differential, and driveshafts. Brake System Service: Detailed procedures for hydraulic brake system maintenance, bleeding, and component replacement. Electrical Diagnostics: Comprehensive diagnostic procedures for all electrical systems, including lighting, ignition, and starting. Technical Depth Depth Of Information: Comprehensive, covering maintenance, repair, and service specifications Diagnostic Procedures: Includes electrical system diagnostics and wire diagrams for troubleshooting Technical Specifications: Service specifications for all covered components and systems 📊 Manual Specifications File Format PDF Quality: High-quality PDF, suitable for printing Searchability: Likely searchable PDF text, enhancing ease of finding information. Print Quality Printability: All pages are printable Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Quality: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke Single Cylinder (Liquid-Cooled) Displacement: 499cc (Exact displacement may vary slightly between H.O. and EFI models, but generally around 499cc) Bore X Stroke: Approximately 92mm x 75mm (typical for this engine family) Performance Horsepower: Estimated 30-35 HP (Varies by exact model and tuning, H.O. generally slightly higher) Torque: Estimated 27-30 lb-ft (Varies by exact model) Fuel System Efi Models: Electronic Fuel Injection (EFI) system for improved throttle response, cold starting, and fuel efficiency. Carbureted Models: H.O. (High Output) models may feature a carburetor (e.g., Mikuni BSR42) for certain configurations, though EFI became dominant. Engine Features Cooling System: Liquid-cooled with fan assist Ignition System: Electronic Ignition (CDI) Starting System: Electric Starter 🔧 Transmission Standard Transmission Type: Automatic (Polaris PVT - Polaris Variable Transmission) Drive Modes: High, Low, Neutral, Reverse, Park Features Clutch System: Durable belt-driven CVT with centrifugal clutch and driver/driven pulleys. Final Drive: Shaft drive with front and rear differentials (often with AWD engagement). Fluid Specifications Pvtfail Safe Oil: Specific Polaris PVT Fluid or equivalent API GL-4 SAE 75W-90 Gear Oil (Check manual for exact specification as variants exist) 📐 Dimensions Exterior Length: Approx. 83" (210.8 cm) (Varies slightly by model configuration) Width: Approx. 48" (121.9 cm) Height: Approx. 47" (119.4 cm) Weights Dry Weight: Approx. 650-700 lbs (295-318 kg) (Varies by model) Towing Capacity: Typically rated at 1,500 lbs (680 kg) or more. Rack Capacity Front: Approx. 100 lbs (45 kg) Rack Capacity Rear: Approx. 200 lbs (90 kg) 🛡️ Safety Features Ratings Atv Safety Standards: Designed to meet industry standards for ATVs, though formal crash ratings like automobiles are not applicable. Active Features Braking System: Hydraulic disc brakes (typically front and rear). Parking Brake: Integrated parking brake mechanism. Passive Features Lighting: Dual headlights, tail light, brake light for visibility. Ergonomics: Ergonomically designed controls and seating position...