The Polaris Sportsman Touring, specifically the 500 EFI and 800 EFI models from 2009, represents a versatile all-terrain vehicle designed for both recreational trail riding and utility tasks. Known for its comfortable touring capability, it features front and rear racks with significant carrying capacity, making it suitable for longer excursions, hunting trips, or general outdoor work. The engineering quality is underscored by its robust liquid-cooled engine, available in 499cc and 795cc displacements, both equipped with Electronic Fuel Injection (EFI) for reliable performance. Its adaptable On-Demand True All-Wheel Drive system, coupled with an automatic CVT transmission, enhances its capability across varied terrains. This comprehensive manual serves as an essential guide for owners and technicians, covering all aspects of the Polaris Sportsman Touring ATV. It details operation and safety procedures, including riding techniques for different environments, as well as routine maintenance schedules and specific fluid requirements for the engine, transfer gear, and final gear. The manual also provides in-depth information on the electrical system, chassis, and drivetrain, offering troubleshooting charts for common issues and step-by-step instructions for adjustments and repairs, such as brake and clutch adjustments, ensuring the vehicle remains in optimal condition. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman Touring Year: 2009 Sub Model: 500 EFI & 800 EFI Vehicle Type: All-Terrain Vehicle (ATV) 👋 Introduction Market Position Segment: Recreational and utility ATV Key Features Touring Capability: Designed for longer rides and carrying capacity with front and rear racks. Engine Options: Available with 500cc and 800cc EFI engine variants. Versatility: Suitable for trail riding, hunting, and general outdoor work. 📋 Manual Details Coverage Coverage Areas: Operation, safety, maintenance, troubleshooting, specifications, accessories, riding techniques, engine, drivetrain, chassis, electrical system Format File Format: PDF Language Language: English Delivery Delivery Method: Download Compatibility Compatible Os: All Versions of Windows & Mac Requirements Software Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine Management: EFI system, idle speed, carburetor adjustment (if applicable), spark plug inspection Drivetrain: Drive select lever operation, transfer gear, final gear, differential gear, shifting procedures, reverse driving Chassis And Suspension: Rear shock absorber adjustment, front and rear brake systems, throttle lever, parking brake, seat, carriers Electrical System: Indicator lights, main switch, handlebar switches, battery maintenance, fuse replacement, headlight bulb replacement Procedures Included Routine Maintenance: Pre-operation checks, lubrication, periodic maintenance, fluid level checks, tire pressure checks, battery fluid replenishment Troubleshooting: Troubleshooting chart, common problems and solutions, diagnosis of issues Adjustment And Repair: Brake adjustment, clutch adjustment, throttle lever adjustment, headlight beam adjustment, valve clearance adjustment Operation And Riding: Starting cold and warm engines, warming up, accelerating, decelerating, braking, turning, uphill/downhill riding, crossing slopes/water/rough terrain, storage Technical Depth Depth Of Coverage: Comprehensive coverage from basic operation and safety to routine maintenance, adjustments, and troubleshooting. Suitable for owners and general maintenance tasks. 📊 Manual Specifications File Properties File Format Details: Digital PDF document, downloadable Print Quality Printability: Printable for physical reference, though not explicitly stated, typical for PDF manuals Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine 500 Engine Type: 4-stroke, SOHC, 4-valve Displacement: 499cc Fuel System: Electronic Fuel Injection (EFI) Primary Engine 800 Engine Type: 4-stroke, SOHC, 4-valve Displacement: 795cc Fuel System: Electronic Fuel Injection (EFI) General Cooling System: Liquid-cooled Starter System: Electric start, Recoil starter (backup) 🔧 Transmission Drivetrain Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive System: On-Demand True All-Wheel Drive (AWD) / 2WD selectable Gear Selection: High, Low, Neutral, Reverse, Park 📐 Dimensions Exterior Length: Approximately 85 inches (2159 mm) Width: Approximately 46 inches (1168 mm) Height: Approximately 47 inches (1194 mm) Weights Dry Weight: Varies by model (approx. 675-700 lbs) Capacity Fuel Capacity: 5.25 US gallons (19.9 L) Rack Capacity Front: 100 lbs (45 kg) Rack Capacity Rear: 200 lbs (90 kg) Dimensions Wheelbase: Approximately 56.5 inches (1435 mm) 🛡️ Safety Features Operation Safety Information: Extensive safety precautions regarding riding, operation, load limits, and environmental awareness. Features Active Features: Engine braking (via CVT), On-Demand AWD for traction control, effective braking systems. Passive Features: Handlebar guards, footwells, seat belt/restraint system compatibility (user installed), lighting. Warnings Warning Labels: Manual details location and content of warning and specification labels on the vehicle. 💡 Technology Features Infotainment Dashboard Indicators: Indicator lights for speed, fuel, engine status, AWD engagement, and other warnings. Controls Handlebar Controls: Includes throttle lever, front brake lever, kill switch, lighting controls, starter button, and AWD activation. Features Lighting: Headlights, taillights, and brake lights for visibility and safety. 🔧 Maintenance Service Intervals Initial Service: First service typically at 10-20 hours or 1 month for break-in checks and adjustments. Periodic Checks: Regular checks for fluid levels, tire pressure, brakes, and general condition are crucial. Fluid Specifications Engine Oil: Polaris recommends specific synthetic or semi-synthetic engine oil meeting SAE 0W-40 or 10W-50 viscosity grades. Check manual for exact Polaris brand or...
The Polaris Sportsman Touring, specifically the 500 EFI and 800 EFI models from 2009, represents a versatile all-terrain vehicle designed for both recreational trail riding and utility tasks. Known for its comfortable touring capability, it features front and rear racks with significant carrying capacity, making it suitable for longer excursions, hunting trips, or general outdoor work. The engineering quality is underscored by its robust liquid-cooled engine, available in 499cc and 795cc displacements, both equipped with Electronic Fuel Injection (EFI) for reliable performance. Its adaptable On-Demand True All-Wheel Drive system, coupled with an automatic CVT transmission, enhances its capability across varied terrains.
This comprehensive manual serves as an essential guide for owners and technicians, covering all aspects of the Polaris Sportsman Touring ATV. It details operation and safety procedures, including riding techniques for different environments, as well as routine maintenance schedules and specific fluid requirements for the engine, transfer gear, and final gear. The manual also provides in-depth information on the electrical system, chassis, and drivetrain, offering troubleshooting charts for common issues and step-by-step instructions for adjustments and repairs, such as brake and clutch adjustments, ensuring the vehicle remains in optimal condition.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman Touring
Year:
2009
Sub Model:
500 EFI & 800 EFI
Vehicle Type:
All-Terrain Vehicle (ATV)
👋 Introduction
Market Position
Segment:
Recreational and utility ATV
Key Features
Touring Capability:
Designed for longer rides and carrying capacity with front and rear racks.
Engine Options:
Available with 500cc and 800cc EFI engine variants.
Versatility:
Suitable for trail riding, hunting, and general outdoor work.
Comprehensive coverage from basic operation and safety to routine maintenance, adjustments, and troubleshooting. Suitable for owners and general maintenance tasks.
📊 Manual Specifications
File Properties
File Format Details:
Digital PDF document, downloadable
Print Quality
Printability:
Printable for physical reference, though not explicitly stated, typical for PDF manuals
Handlebar guards, footwells, seat belt/restraint system compatibility (user installed), lighting.
Warnings
Warning Labels:
Manual details location and content of warning and specification labels on the vehicle.
💡 Technology Features
Infotainment
Dashboard Indicators:
Indicator lights for speed, fuel, engine status, AWD engagement, and other warnings.
Controls
Handlebar Controls:
Includes throttle lever, front brake lever, kill switch, lighting controls, starter button, and AWD activation.
Features
Lighting:
Headlights, taillights, and brake lights for visibility and safety.
🔧 Maintenance
Service Intervals
Initial Service:
First service typically at 10-20 hours or 1 month for break-in checks and adjustments.
Periodic Checks:
Regular checks for fluid levels, tire pressure, brakes, and general condition are crucial.
Fluid Specifications
Engine Oil:
Polaris recommends specific synthetic or semi-synthetic engine oil meeting SAE 0W-40 or 10W-50 viscosity grades. Check manual for exact Polaris brand or equivalent specifications (e.g., API SG or higher).
Transfer Gear Oil:
Polaris AGL Synthetic Gearcase Lubricant or equivalent SAE 75W-90 synthetic API GL-4.
Final Gear Oil:
Polaris AGL Synthetic Gearcase Lubricant or equivalent SAE 75W-90 synthetic API GL-4.
Fluid Capacities
Engine Oil Capacity:
Approximately 2.2 US quarts (2.1 L) - refer to manual for exact quantity with filter change.
Transfer Gear Capacity:
Approximately 0.3 US quarts (0.3 L)
Final Gear Capacity:
Approximately 0.4 US quarts (0.4 L)
Known Issues
Common Wear Items:
CVT belt wear, suspension bushings, brake pads, tires.
Troubleshooting Areas:
EFI system diagnostics, starting issues, driveability concerns.
Replacement Parts
Air Filter:
Requires periodic cleaning or replacement, specific part number would be in the manual or on the filter itself.
Spark Plug:
Inspection and replacement as per schedule. Specific plug type (e.g., NGK) and gap are detailed in the manual.
Brake Pads:
Front and rear brake shoe/pad inspection and replacement are covered procedures.
📚 Vehicle History
Brand Heritage
Polarish Heritage:
Polaris is a leading manufacturer of powersports vehicles with a long history dating back to 1954.
Model Evolution
Sportsman Lineage:
The Sportsman line has been a cornerstone of Polaris's ATV offerings, known for its comfort, capability, and versatility. The Touring model specifically emphasizes extended comfort and carrying capacity.
🏆 Awards & Recognition
Recognition
Brand Awards:
Polaris is consistently recognized for innovation and quality in the powersports industry. Specific model awards are not detailed in this product description but the brand's reputation is strong.