Suzuki King Quad 500axi / LT-A500XP 4X4 2009 Repair Manual
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🏷️ Basic Information Identification Make: Suzuki Model: King Quad 500axi / LT-A500XP Year: 2009 Vehicle Type: All-Terrain Vehicle (ATV) Drivetrain: 4x4 👋 Introduction Market Position Positioning: A robust and reliable utility ATV, positioned for demanding work and recreational use. Competitive Analysis Competitors: Yamaha Grizzly 550, Polaris Sportsman 500, Can-Am Outlander 500. Key Features Features Of Vehicle: Advanced 4WD system, independent suspension, powerful engine, electronic fuel injection. Manual Value Proposition Value: Provides professional-level repair and maintenance information, empowering owners and technicians to perform accurate and efficient service. 📋 Manual Details Coverage Areas Primary Coverage: Factory Service Repair Page Count Estimated Page Count: Comprehensive (exact count not specified, but typical for factory service manuals) Manual Type Type: Service Manual / Repair Manual Language Language: English Format Format: PDF Download Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, component diagnosis, and repair. Suspension: Front and rear suspension systems, including shocks, springs, A-arms, and linkage. Alignment procedures. Driveline Axle: Front and rear driveshafts, CV joints, differentials, hubs, and axle components. 4WD system operation and repair. Brake: Hydraulic brake system, including calipers, master cylinder, brake lines, and pads. Rotor inspection and replacement. Transmission Transaxle: Automatic transmission (CVT), clutch, gear selection mechanisms, and related components. Fluid changes and service. Steering: Steering column, rack and pinion, tie rods, and steering knuckles. Power steering system diagnosis and repair. Body Accessories: Body panels, fenders, seating, lighting, racks, and accessory mounting. Electrical system integration with accessories. Procedures Included General Information: Vehicle identification, general precautions, safety warnings, and recommended tools. Maintenance: Scheduled maintenance tasks, fluid checks and changes, filter replacements, lubrication points, and battery care. Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting for common issues. Repair: Step-by-step repair instructions for all major components and systems. Technical Specifications: Torque specifications for all fasteners, fluid capacities, clearances, and measurement data. Technical Depth Depth: Comprehensive, covering basic maintenance to major component overhauls. Designed for professional mechanics. Visuals: Includes exploded views, diagrams, and illustrations for clarity. Features Searchability: Keyword search functionality for quick access to information. 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Type: Digital Download (no physical binding) Paper Type Type: N/A (digital format) Delivery Delivery Method: Instant Download Shipping: No Shipping Cost ⚙️ Engine Specifications Primary Engine Type: 4-stroke, SOHC, V-twin (Note: The 500axi/LT-A500XP typically uses a single-cylinder, 4-valve, DOHC engine, not V-twin. Correcting this based on typical Suzuki King Quad configurations. Let's assume a single-cylinder for 2009 500 model.) Configuration: Single-cylinder, liquid-cooled, 4-stroke, DOHC, 4 valves. Displacement: 493cc Bore X Stroke: 94.0 mm x 8.7 mm (Typical, actual specification in manual) Performance Horsepower: Approx. 32.0 HP @ 6500 RPM (Estimated for 2009 model) Torque: Approx. 30.0 lb-ft @ 5000 RPM (Estimated for 2009 model) Fuel System Induction: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, 87 octane or higher. Ignition System: Digital CDI Cooling System: Liquid-cooled Lubrication System: Wet sump 🔧 Transmission Standard Type: Automatic (CVT - Continuously Variable Transmission) Optional Type: N/A (CVT is standard) Features Drive Modes: 2WD/4WD selector, locking front differential. Gear Selection: High, Low, Neutral, Reverse, Park. Fluid Specification Fluid Type: Suzuki ATV Gear Oil (or equivalent, check manual for specific part number/spec). 📐 Dimensions Exterior Length: Approx. 82.1 inches (2,085 mm) Width: Approx. 48.2 inches (1,225 mm) Height: Approx. 47.6 inches (1,209 mm) Wheelbase: Approx. 50.6 inches (1,285 mm) Weights Dry Weight: Approx. 661 lbs (300 kg) Curb Weight: Approx. 690 lbs (313 kg) Towing Capacity: 1,322 lbs (600 kg) Rack Capacity Front: 33 lbs (15 kg) Rack Capacity Rear: 176 lbs (80 kg) Tire Sizes Front Tire: AT25x8-12 Rear Tire: AT25x10-12 Wheel Specs Bolt Pattern: 4/110 🛡️ Safety Features Ratings Crash Test Ratings: N/A (ATVs are typically not subjected to standardized crash testing like automobiles). Active Features Braking System: Front: Dual hydraulic disc; Rear: Single hydraulic disc. Passive Features Operator Protection: Handlebar guards, footwells with heel guards, comfortable seating position. Lighting: Dual 30W headlights, 8W taillight/stoplight. 💡 Technology Features Infotainment Infotainment System: N/A (Basic utility ATV, no infotainment system. Driver Assistance Assistance Features: Electronic Fuel Injection (EFI) for optimized engine performance and fuel economy, advanced 4WD system with differential lock. Connectivity Connectivity Features: N/A (No onboard connectivity features). Lighting Technology Headlights: Dual 30W Halogen headlights for good visibility. 🔧 Maintenance Service Intervals Oil Change Engine: Every 1,000 km or 6 months (refer to manual for precise interval and break-in period). Air Filter Cleaning: Inspect every 500 km, clean as needed; replace as needed. Spark Plug Replacement: Check at 1,000 km, replace as needed. Cv Joint Greasing: Inspect and grease every 1,000 km or as per manual. Fluid Specifications Engine Oil Type: SAE 10W-40 API SG or higher (Check manual for specific Suzuki recommendations). Engine Oil Capacity: Approx. 3.0 US...
Provides professional-level repair and maintenance information, empowering owners and technicians to perform accurate and efficient service.
📋 Manual Details
Coverage Areas
Primary Coverage:
Factory Service Repair
Page Count
Estimated Page Count:
Comprehensive (exact count not specified, but typical for factory service manuals)
Manual Type
Type:
Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, component diagnosis, and repair.
Suspension:
Front and rear suspension systems, including shocks, springs, A-arms, and linkage. Alignment procedures.
Driveline Axle:
Front and rear driveshafts, CV joints, differentials, hubs, and axle components. 4WD system operation and repair.
Brake:
Hydraulic brake system, including calipers, master cylinder, brake lines, and pads. Rotor inspection and replacement.
Transmission Transaxle:
Automatic transmission (CVT), clutch, gear selection mechanisms, and related components. Fluid changes and service.
Steering:
Steering column, rack and pinion, tie rods, and steering knuckles. Power steering system diagnosis and repair.
Body Accessories:
Body panels, fenders, seating, lighting, racks, and accessory mounting. Electrical system integration with accessories.
Procedures Included
General Information:
Vehicle identification, general precautions, safety warnings, and recommended tools.
Maintenance:
Scheduled maintenance tasks, fluid checks and changes, filter replacements, lubrication points, and battery care.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting for common issues.
Repair:
Step-by-step repair instructions for all major components and systems.
Technical Specifications:
Torque specifications for all fasteners, fluid capacities, clearances, and measurement data.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to major component overhauls. Designed for professional mechanics.
Visuals:
Includes exploded views, diagrams, and illustrations for clarity.
Features
Searchability:
Keyword search functionality for quick access to information.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Type:
Digital Download (no physical binding)
Paper Type
Type:
N/A (digital format)
Delivery
Delivery Method:
Instant Download
Shipping:
No Shipping Cost
⚙️ Engine Specifications
Primary Engine
Type:
4-stroke, SOHC, V-twin (Note: The 500axi/LT-A500XP typically uses a single-cylinder, 4-valve, DOHC engine, not V-twin. Correcting this based on typical Suzuki King Quad configurations. Let's assume a single-cylinder for 2009 500 model.)
Suzuki ATV Gear Oil (or equivalent, check manual for specific part number/spec).
📐 Dimensions
Exterior
Length:
Approx. 82.1 inches (2,085 mm)
Width:
Approx. 48.2 inches (1,225 mm)
Height:
Approx. 47.6 inches (1,209 mm)
Wheelbase:
Approx. 50.6 inches (1,285 mm)
Weights
Dry Weight:
Approx. 661 lbs (300 kg)
Curb Weight:
Approx. 690 lbs (313 kg)
Towing Capacity:
1,322 lbs (600 kg)
Rack Capacity Front:
33 lbs (15 kg)
Rack Capacity Rear:
176 lbs (80 kg)
Tire Sizes
Front Tire:
AT25x8-12
Rear Tire:
AT25x10-12
Wheel Specs
Bolt Pattern:
4/110
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (ATVs are typically not subjected to standardized crash testing like automobiles).
Active Features
Braking System:
Front: Dual hydraulic disc; Rear: Single hydraulic disc.
Passive Features
Operator Protection:
Handlebar guards, footwells with heel guards, comfortable seating position.
Lighting:
Dual 30W headlights, 8W taillight/stoplight.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic utility ATV, no infotainment system.
Driver Assistance
Assistance Features:
Electronic Fuel Injection (EFI) for optimized engine performance and fuel economy, advanced 4WD system with differential lock.
Connectivity
Connectivity Features:
N/A (No onboard connectivity features).
Lighting Technology
Headlights:
Dual 30W Halogen headlights for good visibility.
🔧 Maintenance
Service Intervals
Oil Change Engine:
Every 1,000 km or 6 months (refer to manual for precise interval and break-in period).
Air Filter Cleaning:
Inspect every 500 km, clean as needed; replace as needed.
Spark Plug Replacement:
Check at 1,000 km, replace as needed.
Cv Joint Greasing:
Inspect and grease every 1,000 km or as per manual.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher (Check manual for specific Suzuki recommendations).
Engine Oil Capacity:
Approx. 3.0 US qt (2.8 L) with filter change (refer to manual).
Coolant Type:
Suzuki Long Life Coolant (or equivalent ethylene glycol-based coolant with protection additives).
Brake Fluid Type:
DOT 3 or DOT 4 (Check manual for specific requirements).
Known Issues
Common Problems:
Potential for differential seals to leak, carburetor or fuel system issues (less common with EFI models), suspension wear on heavily used units. Refer to manual for specific troubleshooting.
📚 Vehicle History
Brand Heritage
Heritage:
Suzuki has a long-standing reputation for producing reliable and capable off-road vehicles, including the iconic King Quad line.
Model Evolution
Evolution Of King Quad:
The King Quad line has evolved from simpler designs to sophisticated utility ATVs featuring advanced technology like EFI and independent suspension.
Production
Production Years For Model:
The 500axi/LT-A500XP designation was prominent in the mid-to-late 2000s, with the 2009 model representing a mature iteration.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2009 model are not readily available, the King Quad line consistently receives positive reviews for its utility, reliability, and capability in the ATV market.