🏷️ Basic Information Identification Make: Polaris Model: 600 RUSH Model Years: 2010, 2011, 2012 Codes Engine Code: 600cc (specific engine designation not provided in product info, but typically twin-cylinder, two-stroke for this era) 👋 Introduction Market Position Target Audience: Owners and independent service technicians performing maintenance and repairs on Polaris 600 RUSH snowmobiles. Competitive Analysis Value Proposition: Provides dealership-level repair and maintenance information for DIY enthusiasts and independent shops, enabling cost savings and quality service. Key Features Manual Features: Comprehensive coverage, detailed procedures, diagnostic information, inclusion of proprietary component manufacturer instructions. Proprietary Components: Inclusion of manufacturer's instructions for proprietary components ensures accuracy and adherence to design specifications. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive repair and overhaul for Polaris 600 RUSH 2010-2012 models. Page Count Page Count Estimate: Likely 400-800 pages (typical for a complete workshop manual covering multiple years and extensive systems). Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine repair, overhaul, fuel system, ignition system, lubrication system, exhaust system. Drivetrain Systems: Transmission disassembly and assembly, drive clutch, driven clutch, chaincase. Electrical Systems: Complete electrical system diagnostics, wiring diagrams, component testing, lighting, ignition system. Chassis And Body: Body panel removal and installation, suspension systems, steering components, brakes, track system. Suspension Systems: Front and rear suspension (ProRide), shock absorber servicing, spring adjustments, and component replacement. Steering Systems: Handlebars, steering post, tie rods, spindles, and ski alignment procedures. Track And Drive Systems: Track inspection, tension adjustment, drive sprockets, and idler wheel maintenance. Cooling System: Radiator, coolant lines, thermostat, and fan operation (if equipped). Cleaning and flushing procedures. Procedures Included Maintenance Procedures: Scheduled maintenance, tune-ups, fluid changes, filter replacements, belt inspections. Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, component testing procedures. Repair Procedures: Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation. Special Tool Procedures: Identification and usage instructions for specialized Polaris tools required for certain repairs. Troubleshooting Engine: Detailed troubleshooting steps for starting issues, misfires, power loss, and overheating. Troubleshooting Electrical: Wiring diagrams for all electrical circuits, fault code diagnosis (if applicable), and component testing. Torque Specifications: Crucial torque values for all critical fasteners to ensure correct assembly and prevent component failure. Technical Depth Depth Of Coverage: Covers basic maintenance to complete engine and transmission overhaul, including diagnostic procedures. Engine Rebuild: Comprehensive instructions for engine disassembly, inspection, measurement of wear, and reassembly of internal components (pistons, rings, crankshaft, seals). Transmission Overhaul: Detailed procedures for clutch servicing, gearbox inspection, and chaincase rebuild if applicable. 📊 Manual Specifications File Format File Format: PDF Searchability: PDF format typically allows for text searching of keywords for quick information retrieval. Print Quality Printability: Yes, printable pages. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 2-stroke, 2-cylinder Engine Displacement: 599cc (approximate, based on '600' designation) Performance Horsepower Range: Typically in the 120-130 HP range for this engine configuration in this era. Fuel System Fuel Delivery: Fuel Injection (EFI) or Carbureted (specific to exact RUSH variant, manual will detail). Carburetor Specifications: If carbureted, the manual will provide details on carburetor type (e.g., Mikuni VM Series), jetting, float levels, and tuning procedures. 🔧 Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) with Polaris' P-85/P-90 primary clutch and an Arctic Cat/Polaris compatible driven clutch. Optional Gear Ratios: Variable ratios controlled by clutch engagement and belt speed, specific ratios detailed within the manual. Features Clutch Servicing: Detailed procedures for primary and driven clutch maintenance, alignment, and calibration. 📐 Dimensions Exterior Track Dimensions: Standard track lengths and widths for RUSH models (e.g., 136" x 15" x 1.25"/1.375" depending on configuration - manual will specify). Weights Dry Weight: Approximately 450-470 lbs (specific weight varies by configuration - manual will detail). 🛡️ Safety Features Ratings Safety Standards: Adherence to industry safety standards for snowmobile operation and maintenance. Active Features Braking System: Hydraulic disc brake system with detailed inspection and service procedures. Passive Features Ignition Safety: Kill switch and tether cord operation and maintenance. 💡 Technology Features Infotainment Instrument Cluster: Digital or analog instrument cluster displaying speed, RPM, fuel level, and potentially other diagnostics. Manual will detail sensor testing and calibration. Driver Assistance None: This era of snowmobiles did not feature advanced driver-assistance systems. Connectivity None: No integrated connectivity features typical of modern vehicles. 🔧 Maintenance Service Intervals Initial Break In: Specific break-in procedures for new or rebuilt engines, detailed in the manual. Oil Change Interval: Recommended intervals for 2-stroke oil changes and lubrication points, typically based on mileage or operating hours. Clutch Maintenance: Regular inspection and cleaning of drive and driven clutches, belt inspection and replacement intervals. Fluid Specifications 2 Stroke Oil: Specific Polaris 2-stroke oil type and viscosity recommendations (e.g., VES 2-stroke oil). Coolant Type: Antifreeze/coolant type and mixture ratio for the liquid-cooled engine....