🏷️ Basic Information Identification Make: Kawasaki Model: KLX110 Model Code: KL110L Year Range: 2010-2014 👋 Introduction Market Position Vehicle Segment: Beginner-friendly, entry-level off-road motorcycle / mini bike Target Audience: New riders, younger riders, recreational off-road enthusiasts, pit bike users. Competitive Analysis Key Competitors: Honda CRF110F, Yamaha TT-R110E, Suzuki DR-Z110 (older models). Key Features Platform Focus: Simple, robust, and easy-to-maintain platform for learning and recreational riding. Ease Of Use: Designed for ease of operation and rider confidence. Manual Value Proposition: Provides essential factory-backed information for owners and mechanics to maintain and repair the KLX110L effectively, ensuring longevity and optimal performance. 📋 Manual Details Coverage Areas Manual Type: Service Manual / Workshop Manual / Repair Manual Language: English Format: PDF Download Page Count: 332 Compatibility: All Versions of Windows & Mac Software Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Primary Systems: Engine, Chassis, Electrical System, Braking System, Suspensions, Power Supply, Cooling System, Bodywork Engine Coverage: Engine from vehicle removal and installation, engine internal components, lubrication system, piston, cylinder, valve mechanism, camshaft, crankshaft, cylinder head, cylinder block, all engine-related diagnostics and repairs. Electrical System Coverage: Wiring diagrams, ignition system, lighting system, starting system, charging system, battery, fuses, relays, troubleshooting electrical faults. Chassis Coverage: Frame, swingarm, steering system, wheel bearings, drive chain, spokes, general chassis maintenance and inspection. Suspension Coverage: Front fork (telescopic), rear shock absorber, spring rates, damping adjustments, fork seal replacement, shock absorber servicing. Braking System Coverage: Front and rear brakes (likely drum or disc depending on specific sub-model variants), brake shoe/pad replacement, caliper service, brake fluid bleeding, brake lever/pedal adjustment. Cooling System Coverage: Although typically air-cooled for this class, may cover any associated components or diagnostics if applicable. Bodywork Coverage: Fairings, fenders, seat, fuel tank (if applicable), plastic components, removal and installation procedures. Procedures Included Maintenance Procedures: Regular scheduled maintenance, oil changes, filter replacements, chain lubrication and adjustment, spark plug inspection and replacement, valve clearance adjustment. Troubleshooting Procedures: Systematic diagnostic procedures for common and uncommon issues, fault identification, electrical troubleshooting guides. Repair Procedures: Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation. Diagnostic Procedures: Detailed diagnostic flowcharts and procedures for identifying mechanical and electrical problems. Special Tool Usage: Identification and usage instructions for specialized tools required for specific repair or maintenance tasks. Technical Depth Depth Of Information: Comprehensive diagnostic, repair, and maintenance information as used by professional technicians. Includes detailed diagrams and step-by-step instructions for complete rebuilds and advanced troubleshooting. Diagrams And Illustrations: Hundreds of pages of diagrams, schematics, and detailed illustrations for accurate repair and assembly. 📊 Manual Specifications File Specifications File Format: PDF Print Quality: High-resolution, suitable for printing Searchable Text: Likely searchable (depends on OCR quality of original PDF) Binding Type: N/A (Digital PDF Download) Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke, SOHC, two-valve, single-cylinder Displacement: 112 cc (6.8 cubic inches) Bore X Stroke: Approx. 53.0 x 49.0 mm Compression Ratio: Approx. 9.5:1 Performance Horsepower: Approximately 7.0 - 7.5 HP (estimated, varies by tuning and year) Torque: Approximately 6.0 - 6.5 lb-ft (estimated, varies by tuning and year) Fuel System Fuel Delivery: Carbureted (likely Keihin or similar, specific model may vary) Carburetor Size: Likely around 20mm or 22mm Fuel Type: Unleaded gasoline Fuel Capacity: Approx. 1.0 gallon (3.8 Liters) 🔧 Transmission Standard Transmission Type: Semi-automatic (Automatic clutch with manual shifting) Number Of Gears: 4-speed Optional Optional Transmission: N/A (typically a single transmission option for this model) Features Clutch Type: Automatic centrifugal clutch Transmission Fluid Type: Specific motorcycle transmission oil or suitable API GL-1 or GL-3 gear oil (refer to manual for exact specification). 📐 Dimensions Exterior Overall Length: Approx. 67.9 inches (1725 mm) Overall Width: Approx. 29.3 inches (745 mm) Overall Height: Approx. 40.4 inches (1025 mm) Wheelbase: Approx. 45.9 inches (1165 mm) Ground Clearance: Approx. 8.3 inches (210 mm) Weights Dry Weight: Approx. 167.5 lbs (76 kg) Curb Weight: Not typically specified for this model, but would include all fluids. Wheels Tires Front Tire Size: 2.50-14 4PR Rear Tire Size: 3.00-12 4PR Front Wheel Size: 14-inch Rear Wheel Size: 12-inch 🛡️ Safety Features Ratings Safety Ratings: N/A (Off-road motorcycles are not subject to the same automotive safety rating standards as street vehicles). Active Features Active Safety Features: Responsive braking system (drum or disc), stable chassis geometry, predictable handling. Passive Features Passive Safety Features: Durable frame construction, protective bodywork, rider-centric ergonomics for control. 💡 Technology Features Infotainment Infotainment Systems: N/A (This is a basic off-road motorcycle with no infotainment systems). Driver Assistance Driver Assistance Features: N/A (No electronic driver assistance features typically found on this type of vehicle). Connectivity Connectivity Features: N/A (No connectivity features). 🔧 Maintenance Service Intervals Oil Change Interval: Recommended every 1,000 km (600 miles) or 6 months (refer to manual for exact specification). Air Filter Cleaning Interval: Recommended every 600 km (370...
Simple, robust, and easy-to-maintain platform for learning and recreational riding.
Ease Of Use:
Designed for ease of operation and rider confidence.
Manual Value Proposition:
Provides essential factory-backed information for owners and mechanics to maintain and repair the KLX110L effectively, ensuring longevity and optimal performance.
Frame, swingarm, steering system, wheel bearings, drive chain, spokes, general chassis maintenance and inspection.
Suspension Coverage:
Front fork (telescopic), rear shock absorber, spring rates, damping adjustments, fork seal replacement, shock absorber servicing.
Braking System Coverage:
Front and rear brakes (likely drum or disc depending on specific sub-model variants), brake shoe/pad replacement, caliper service, brake fluid bleeding, brake lever/pedal adjustment.
Cooling System Coverage:
Although typically air-cooled for this class, may cover any associated components or diagnostics if applicable.
Bodywork Coverage:
Fairings, fenders, seat, fuel tank (if applicable), plastic components, removal and installation procedures.
Procedures Included
Maintenance Procedures:
Regular scheduled maintenance, oil changes, filter replacements, chain lubrication and adjustment, spark plug inspection and replacement, valve clearance adjustment.
Troubleshooting Procedures:
Systematic diagnostic procedures for common and uncommon issues, fault identification, electrical troubleshooting guides.
Repair Procedures:
Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation.
Diagnostic Procedures:
Detailed diagnostic flowcharts and procedures for identifying mechanical and electrical problems.
Special Tool Usage:
Identification and usage instructions for specialized tools required for specific repair or maintenance tasks.
Technical Depth
Depth Of Information:
Comprehensive diagnostic, repair, and maintenance information as used by professional technicians. Includes detailed diagrams and step-by-step instructions for complete rebuilds and advanced troubleshooting.
Diagrams And Illustrations:
Hundreds of pages of diagrams, schematics, and detailed illustrations for accurate repair and assembly.
📊 Manual Specifications
File Specifications
File Format:
PDF
Print Quality:
High-resolution, suitable for printing
Searchable Text:
Likely searchable (depends on OCR quality of original PDF)
Approximately 7.0 - 7.5 HP (estimated, varies by tuning and year)
Torque:
Approximately 6.0 - 6.5 lb-ft (estimated, varies by tuning and year)
Fuel System
Fuel Delivery:
Carbureted (likely Keihin or similar, specific model may vary)
Carburetor Size:
Likely around 20mm or 22mm
Fuel Type:
Unleaded gasoline
Fuel Capacity:
Approx. 1.0 gallon (3.8 Liters)
🔧 Transmission
Standard
Transmission Type:
Semi-automatic (Automatic clutch with manual shifting)
Number Of Gears:
4-speed
Optional
Optional Transmission:
N/A (typically a single transmission option for this model)
Features
Clutch Type:
Automatic centrifugal clutch
Transmission Fluid Type:
Specific motorcycle transmission oil or suitable API GL-1 or GL-3 gear oil (refer to manual for exact specification).
📐 Dimensions
Exterior
Overall Length:
Approx. 67.9 inches (1725 mm)
Overall Width:
Approx. 29.3 inches (745 mm)
Overall Height:
Approx. 40.4 inches (1025 mm)
Wheelbase:
Approx. 45.9 inches (1165 mm)
Ground Clearance:
Approx. 8.3 inches (210 mm)
Weights
Dry Weight:
Approx. 167.5 lbs (76 kg)
Curb Weight:
Not typically specified for this model, but would include all fluids.
Wheels Tires
Front Tire Size:
2.50-14 4PR
Rear Tire Size:
3.00-12 4PR
Front Wheel Size:
14-inch
Rear Wheel Size:
12-inch
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Off-road motorcycles are not subject to the same automotive safety rating standards as street vehicles).
Active Features
Active Safety Features:
Responsive braking system (drum or disc), stable chassis geometry, predictable handling.
Passive Features
Passive Safety Features:
Durable frame construction, protective bodywork, rider-centric ergonomics for control.
💡 Technology Features
Infotainment
Infotainment Systems:
N/A (This is a basic off-road motorcycle with no infotainment systems).
Driver Assistance
Driver Assistance Features:
N/A (No electronic driver assistance features typically found on this type of vehicle).
Connectivity
Connectivity Features:
N/A (No connectivity features).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 1,000 km (600 miles) or 6 months (refer to manual for exact specification).
Air Filter Cleaning Interval:
Recommended every 600 km (370 miles) or 6 months, or more frequently in dusty conditions.
Spark Plug Inspection Interval:
Recommended every 2,000 km (1,200 miles) or 12 months.
Valve Clearance Adjustment:
Recommended every 4,000 km (2,500 miles) or 24 months.
Chain Lubrication And Adjustment:
Recommended every 500 km (300 miles) or after washing/wet riding.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher, JASO MA.
Engine Oil Capacity:
Approx. 0.8 L (0.85 US qt) without filter change, 0.9 L (0.95 US qt) with filter change.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (refer to manual for exact specification).
Known Issues
Common Issues:
Potential for carburetor jetting issues in different altitudes/temperatures, chain wear, clutch adjustment needs, general wear and tear on suspension components from off-road use. The manual will detail how to diagnose and rectify these.
📚 Vehicle History
Brand Heritage
Kawasaki Heritage:
Kawasaki has a long and successful history in motorcycle manufacturing, particularly in off-road and performance segments with models like the KX and KLR series.
Model Evolution
Klx110 Lineage:
The KLX110 platform has been a popular choice for youth and entry-level riders since its introduction, with incremental updates over the years focusing on reliability and rider feedback.
Production
Production Location:
Typically manufactured in Japan or other Kawasaki global production facilities.
Market Introduction Year:
The KLX110 was initially introduced in 2002, with the KL110L variant representing specific updates for the 2010-2014 model years.
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
Specific awards for the KLX110L model years are not widely publicized, but Kawasaki's off-road lineup is consistently recognized for durability and performance in its class.