🏷️ Basic Information Identification Make: Kawasaki Model: KLX110 Years Covered: 2010, 2011, 2012, 2013, 2014 Generation Generation Code: KLX110 (A1-A5) 👋 Introduction Market Position Target Audience: Professional technicians and advanced DIY enthusiasts. Competitive Analysis Value Proposition: Provides professional-level repair and maintenance information, saving costs on professional servicing. Key Features Illustration Quality: Detailed illustrations, drawings, and photos with enlarged inset views for clarity. Instruction Format: Numbered steps with bold figure numbers for easy reference. Navigation: Numbered table of contents for quick information retrieval. Safety Notes: Notes, cautions, and warnings integrated within repair procedures. 📋 Manual Details Coverage Areas Coverage Scope: Full Service Repair Page Count Estimated Page Count: Information not explicitly stated, but implied to be comprehensive. Manual Type Type: Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service: Complete engine overhaul, top end, bottom end, cooling system, lubrication. Transmission Service: Clutch, gearbox, shifting mechanism, lubrication. Electrical System: Ignition system, lighting, charging system, starting system, wiring diagrams. Chassis Suspension: Front forks, rear shock absorber, swingarm, steering system. Brakes: Front and rear brake systems, hydraulic components, pads, rotors. Fuel System: Carburetor, fuel lines, fuel tank. Exhaust System: Muffler, exhaust pipes, mounting hardware. Wheels Tires: Wheel bearing service, tire replacement, spoke tension. Bodywork: Fairings, fenders, seat, fuel tank cover. Procedures Included Maintenance: Scheduled maintenance, lubrication points, filter replacement, valve clearance adjustment. Troubleshooting: Detailed diagnostic procedures for common and uncommon issues, electrical troubleshooting. Repair: Step-by-step instructions for component repair, disassembly, and reassembly. Rebuilding: Comprehensive procedures for engine rebuilds, transmission overhauls, and suspension rebuilds. Restoration: Guidance on refurbishing and restoring the vehicle to original specifications. Electrical Diagnostics: Combined with detailed wiring diagrams for effective electrical system fault finding. Technical Depth Depth: Professional Technician Level, with adequate data for DIY mechanics. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Pages Binding Type Binding: Digital Download (Printable) Paper Type Paper Type: N/A (Digital) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinRAR Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, 2-valve, Air-cooled single cylinder Displacement: 112 cm³ (6.8 cu in) Bore X Stroke: 53.0 x 53.0 mm (2.1 x 2.1 in) Compression Ratio: 9.7:1 Performance Horsepower: Approx. 8.7 hp @ 7,500 rpm (Varies slightly by model year and market) Torque: Approx. 9.0 Nm @ 5,500 rpm (Varies slightly by model year and market) Fuel System Carburetor Type: Keihin PB20 (specific model may vary) Fuel Type: Unleaded gasoline Lubrication Oil Type: SAE 10W-40 API SG or SH Oil Capacity: 0.7 L (0.7 US qt) for filter change 🔧 Transmission Standard Transmission Type: Automatic (4-speed semi-automatic clutch operation) Optional Transmission Options: N/A (standardized for KLX110 models) Features Clutch Type: Wet, multi-disc Final Drive: Chain drive 📐 Dimensions Exterior Overall Length: Approx. 1,675 mm (66.0 in) Overall Width: Approx. 735 mm (28.9 in) Overall Height: Approx. 1,020 mm (40.2 in) Wheelbase: Approx. 1,170 mm (46.1 in) Ground Clearance: Approx. 255 mm (10.0 in) Weights Curb Weight: Approx. 77 kg (169.8 lbs) 🛡️ Safety Features Ratings Safety Ratings: Not applicable for off-road motorcycles in the same way as street vehicles. Active Features Braking System: Disc brakes front and rear for effective stopping power. Passive Features Frame Construction: High-tensile steel perimeter frame for durability and rider control. 💡 Technology Features Infotainment Infotainment Features: Basic motorcycle instrumentation (speedometer, odometer, indicator lights). No advanced infotainment systems. Driver Assistance Assistance Systems: N/A (off-road motorcycle focus on rider control and feedback). Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Every 1,000 km (600 miles) or 6 months, whichever comes first. Air Filter Cleaning: Every 600 km (375 miles) or 3 months. Valve Clearance Check: Every 6,000 km (3,700 miles) or 12 months. Fluid Specifications Fork Oil Type: Kawasaki KHL15-10 or equivalent (e.g., Showa SS-10) Fork Oil Level: 134 mm (5.28 in) Known Issues Common Wear Items: Clutch plates, brake pads, chain and sprockets, spark plug, air filter. Engine Tuning: Carburetor jetting may require adjustment based on altitude and modifications. Valve clearance adjustments are crucial for optimal performance and longevity. Maintenance Tips Chain Maintenance: Regular cleaning, lubrication, and tension adjustment are vital for drivetrain longevity and performance. 📚 Vehicle History Brand Heritage Kawasaki Legacy: Kawasaki has a long-standing history in motorcycle manufacturing, known for performance and reliability across various segments including off-road. Model Evolution Klx110 Lineage: The KLX110 is a popular entry-level, youth-oriented off-road motorcycle, designed for recreational riding and competition, evolving with minor updates over its production run. Production Manufacturing Location: Primarily manufactured in Thailand and Japan. 🏆 Awards & Recognition Recognitions Off Road Recognition: The KLX110 is consistently recognized as a leading entry-level and youth off-road bike, often praised for its ease of use and capability.